拉伸载荷下非金属敷缆复合连续油管力学行为模拟研究

Finite Element Simulation Study on the Mechanical Behavior of a Nonmetallic Coiled Tubing with Cable-laying under Tension

  • 摘要: 非金属敷缆复合连续油管在频繁起下采油过程中会因自重而承受拉伸载荷,明确管道在该载荷下的力学行为可以为管道的安全服役提供指导。采用有限元软件构建出非金属敷缆复合连续油管的三维数值模型,分析了管道在拉伸载荷下力学行为及其各结构层的力学响应,探究了敷缆工艺参数(缆线缠绕及分布角度)对管道力学特性的影响。研究表明:在拉伸载荷下,敷缆管所有结构层的应力均因缆线缠绕呈现出螺旋式分布;管道拉伸至失效时会经历弹性变形、过渡阶段和屈服变形3个阶段,此时管内缆线处于小塑性均匀变形状态;减小缆线缠绕角度可以提高敷缆管的弹性模量及其轴向承载能力,但会促使管道提前进入过渡阶段,进而发生屈服,而缆线分布角度对管道力学特性的影响则不大。因此,在生产制造该类管道时应着重考虑管内缆线的缠绕角度,该工艺参数与管道在拉伸载荷下的力学性能具有较大相关性。

     

    Abstract: Nonmetallic composite coiled tubing with cable-laying will be subjected to tensile load due to its self-weight in the process of frequent lifting and lowering of wells for oil extraction, and clarifying the mechanical behavior of the pipe under this load can provide guidance for the safe service of the pipe. The study analyzes the mechanical behavior of composite coiled tubing with cable-laying under tensile load and the mechanical response of each structural layer and explores the influence of cable-laying process parameters, such as cable winding angle and distribution, on the mechanical properties of the pipe, by using finite element software to construct a 3D numerical model of the pipe. The results indicate that, under tensile load, the stresses in all structural layers of the pipe exhibit a spiral distribution because of cable winding. When the pipe is stretched to failure, it undergoes three stages: elastic deformation, transition stage, and yield deformation. Meanwhile, the cables are in a state of small plastic uniform deformation. Reducing the cable winding angle can enhance the elastic modulus and axial load-bearing capacity of the pipe. However, it may cause the pipe to enter into the transition stage prematurely, and then to yield in advance. The cable distribution angle has a minimal impact on the mechanical properties of the pipe. Thus, when manufacturing this type of tubing, special emphasis should be placed on the winding angle of the cables, as this process parameter is highly correlated with the mechanical properties of the tubing under tensile loads.

     

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