黄哲. 探管式智能钻头参数测量装置研制与现场试验[J]. 石油钻探技术,2024,52(3):1-10. DOI: 10.11911/syztjs.2024004
引用本文: 黄哲. 探管式智能钻头参数测量装置研制与现场试验[J]. 石油钻探技术,2024,52(3):1-10. DOI: 10.11911/syztjs.2024004
HUANG Zhe. Development and field test of probe type intelli-bit measuring device [J]. Petroleum Drilling Techniques, 2024, 52(3):1-10. DOI: 10.11911/syztjs.2024004
Citation: HUANG Zhe. Development and field test of probe type intelli-bit measuring device [J]. Petroleum Drilling Techniques, 2024, 52(3):1-10. DOI: 10.11911/syztjs.2024004

探管式智能钻头参数测量装置研制与现场试验

Development and Field Test of Probe Type Intelli-Bit Measuring Device

  • 摘要: 现有螺杆上游的测量装置无法获得钻头位置处的真实数据反馈,智能钻井在决策控制层面存在严重的数据偏见与不可预测的实施风险。为此,研制了一种探管式智能钻头参数测量装置,可以安装在钻头内部,在不改变现有钻具组合与施工工艺的前提下直接采集钻头真实数据;硬件结构仿真优化结果表明,30 L/s排量与80 MPa环空压力下,理论水力压耗小于0.1 MPa、安全系数为3.06。同时,基于六面法与ARMA+移动Kalman滤波,实现了该装置的误差标定与降噪。该装置在胜利工区现场试验9井次,配套井下工程参数测量短节进行了装置功能验证与井下数据对比,融合综合录井数据进行了试验井提速分析与参数优化决策。试验结果表明,探管式智能钻头参数测量装置能够获取钻头位置真实数据反馈,能够为针对性提速提效分析与钻井参数优化决策提供可靠依据。

     

    Abstract: Fewer operators, more automated and intelligent operating model has become the key of oil industry revolution. However, affected by mechanical properties of bottom hole assembly (BHA), measuring tools installed upstream of the screw, cannot obtain the actual motion parameters of drilling bit. It leads to a serious data bias and unpredictable implementation risk at Intelligent drilling decision-making and auto-controlling. A probe type Intelli-Bit measuring device was developed in this paper, which can be installed inside the bit and obtain the real motion data of bit without any change on the traditional BHA and operating processing. Via the numerical simulations, hardware structure was optimized. The theoretical hydraulic pressure loss is reduced to less than 0.1 MPa, and the safety factor is raised to 3.06. Six-sided method, low-order ARMA model and moving Kalman filter was also utilized to reduce errors of measuring device. After that, 9 field tests were carried out in Shengli Oilfield, which improved the effectiveness and reliability of the developed system in bit working condition diagnosis and drilling parameter optimizations.

     

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