分子改性自悬浮支撑剂研究与现场试验

Research and Field Test of Molecularly Modified Self-Suspending Proppant

  • 摘要: 针对传统压裂工艺依赖胍胶类稠化剂带来的储层伤害严重、施工成本偏高的技术难题,通过分子协同设计合成了两性离子三元共聚物,采用恒温涂敷−原位交联固化一体化覆膜工艺对石英砂基体进行表面改性,研制出可在清水中实现自主悬浮的分子改性自悬浮支撑剂。室内评价结果表明:该支撑剂圆度、球度均达到0.9,闭合压力35 MPa 下破碎率仅为2.07%,耐温110 ℃,可适应20×104  mg/L高矿化度环境;温度70 ℃、砂比8%条件下,55 s即可完全自悬浮,150  min内无固相沉降;闭合压力50  MPa下裂缝导流能力26 D·cm,为未覆膜石英砂的2倍,破胶残渣质量浓度低于 50 mg/L。S区块9口低渗致密气井进行了现场试验,采用“前置液造缝+自悬浮清水携砂”复合压裂工艺,携砂段不添加稠化剂,施工成功率100%,平均返排率75.2%,单井最高无阻流量10.11×104 m3/d,与同储层常规胍胶压裂相比平均增产112.5%。研究表明,该分子改性自悬浮支撑剂可实现无稠化剂清水携砂压裂,能有效降低储层损害和作业成本,为低渗致密气藏高效压裂改造提供新的技术手段。

     

    Abstract: To address the technical challenges of severe reservoir damage and high operational costs associated with conventional fracturing processes that rely on guar gum-based thickeners, a zwitterionic terpolymer was synthesized through molecular synergistic design. The surface of quartz sand substrate was modified using an integrated coating process combining constant-temperature coating with in-situ crosslinking and curing, which resulted in a molecularly modified self-suspending proppant capable of self-suspension in fresh water. Laboratory evaluation results demonstrated that the proppant achieved roundness and sphericity of 0.9, a crushing rate of only 2.07% under a closure pressure of 35 MPa, temperature resistance up to 110 ℃, and adaptability to environments with high salinity as high as 20×104 mg/L. Under conditions of 70 ℃ and an 8% proppant concentration, complete self-suspension was achieved within 55 s, with no solid-phase sedimentation observed within 150 min. The fracture conductivity under 50 MPa closure pressure reached 26 D·cm, which was twice that of uncoated quartz sand, and the residual mass concentration after gel breaking was below 50 mg/L. Field tests were conducted in 9 low-permeability tight gas wells in Block S, employing a composite fracturing technique of “pad fluid for inducing fractures + self-suspending sand-carrying by fresh water”. No thickener was added during the sand-carrying stage, and a 100% operational success rate was achieved with an average flowback rate of 75.2% and a maximum open flow of 10.11×104 m3/d for a single well. In comparison with conventional guar gum fracturing in the same reservoir, the average production increase reached 112.5%. This study confirms that the molecularly modified self-suspending proppant enables thickener-free sand-carrying fracturing by fresh water, which effectively reduces reservoir damage and lowers operational costs, thereby providing a novel technical approach for efficient fracturing stimulation in low-permeability tight gas reservoirs.

     

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