电动微振负压振动筛研制与试验

Development and test of electric micro-vibration negative pressure shale shaker

  • 摘要: 针对深层复杂地层高密度油基钻井液作业工况下,传统固相控制设备固液分离效率偏低、油基岩屑含液率高、环保处置压力大,进口负压筛分设备气源配套要求高、能耗与制造成本偏高、难以规模化推广的行业痛点,研制了电动微振负压振动筛。该振动筛采用振动电机替代气动振动器搭建电动微振激振系统,集成负压抽吸装置、循环旋转筛网以及一体化筛网清洁、岩屑收集机构,依靠微振与负压协同作用强化超细固相条件下的固液分离效果,有效降低设备运行能耗与现场配套成本。通过构建振动筛框动力学方程阐明设备高频微幅振动工作机理,依托三维建模与有限元仿真进行了筛框疲劳特性分析及模态分析,结果表明,筛框无共振失效风险,结构疲劳强度能够满足现场长期连续作业需求。电动微振负压振动筛在2口使用油基钻井液的井进行了现场试验,分离出岩屑检测结果显示,其可适配孔径50 μm以下超细筛网,对高密度油基钻井液的处理量不低于10.6 L/s,分离出岩屑的体积含液率可稳定控制在30%以内。相较于传统筛分设备,该振动筛能够有效减少钻井液流失量与危险固废产生量,节能、环保、工况适配性突出,可实现进口负压筛分设备国产化替代,为高密度钻井液精细固相控制提供高效可靠的新型装备,具备较高的工程应用与推广价值。

     

    Abstract: Aiming at the industrial problems of low separation efficiency of traditional solid-phase control equipment, high liquid content of oil-based cuttings, poor environmental protection performance under high-density drilling fluid working conditions in deep and complex formation drilling operations, as well as high energy consumption, low cost performance and difficulty in large-scale application of imported negative pressure screening equipment, an electric micro-vibration negative pressure shale shaker is developed in this paper. Replacing the traditional pneumatic vibrator with a vibration motor, the equipment constructs an electric micro-vibration system, combined with negative pressure suction, rotating screen and integrated cleaning and chip removal mechanism, to strengthen the solid-liquid separation effect through the synergistic effect of micro-vibration and negative pressure, and effectively reduce equipment energy consumption and operating cost. In this study, the dynamic equation of the vibrating screen frame is established to clarify the micro-vibration working mechanism of the equipment. Three-dimensional modeling and finite element simulation are adopted to carry out fatigue characteristic and modal analysis of the screen frame, which verifies that the equipment structure has no resonance risk and the fatigue strength meets the requirements of long-term continuous operation. Field applications in two oil-based drilling fluid wells in the Southwest Work Area of Sinopec show that the equipment is adaptable to screens with apertures below 50 μm. Under high-density drilling fluid working conditions, the single-screen processing capacity exceeds 10.6 L/s, and the volumetric liquid content of cuttings is stably controlled within 30%. Compared with traditional equipment, it can effectively reduce drilling fluid loss and solid waste discharge, cut down drilling operation costs, and has the advantages of energy saving, environmental protection and strong adaptability. Capable of replacing imported equipment, it provides efficient and reliable new equipment support for fine solid-phase control of high-density drilling fluid, with great engineering promotion value.

     

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