电动微振负压振动筛研制与试验

Development and Test of an Electric Micro-Vibration Negative Pressure Vibrating Screen

  • 摘要: 深层复杂地层高密度油基钻井液作业工况下,传统固相控制设备固液分离效率偏低、油基岩屑含液率高、环保处置压力大,进口负压筛分设备气源配套要求高、能耗与制造成本偏高、难以规模化推广。针对该问题,研制了电动微振负压振动筛。该振动筛采用振动电机替代气动振动器搭建电动微振激振系统,集成负压抽吸装置、循环旋转筛网以及一体化筛网清洁、岩屑收集机构,依靠微振与负压协同作用强化超细固相条件下的固液分离效果,有效降低设备运行能耗与现场配套成本。通过构建振动筛框动力学方程阐明了电动微振负压振动筛高频微幅振动的工作机理,依托三维建模与有限元模拟进行了筛框疲劳特性分析及模态分析,结果表明,筛框无共振失效风险,结构疲劳强度能够满足现场长期连续作业需求。电动微振负压振动筛在2口使用油基钻井液的井进行了现场试验,分离出的岩屑检测结果显示,其可适配孔径50 μm以下超细筛网,对高密度油基钻井液的处理量不低于10.6 L/s,分离出的岩屑其体积含液率可稳定控制在30%以内。相较于传统筛分设备,该振动筛能够有效减少钻井液流失量与危险固体废弃物产生量,节能、环保、工况适配性突出,可实现进口负压筛分设备国产化替代,为高密度钻井液精细固相控制提供高效可靠的新型装备,具备较高的工程应用与推广价值。

     

    Abstract: Under high-density oil-based drilling fluid working conditions in deep and complex formations, traditional solid-phase control equipment faces technical problems such as low solid-liquid separation efficiency, high liquid content in oil-based cuttings, and high environmental disposal pressure; and imported negative pressure screening equipment has high air supply requirements, high energy consumption and manufacturing costs, and is difficult to promote on a large scale, In view of above challenges, an electric micro-vibration negative pressure vibrating screen was developed. The vibrating screen replaced traditional pneumatic vibrators with a vibration motor to build an electric micro-vibration excitation system and integrated a negative pressure suction device, a circulating rotary screen, and an integrated screen cleaning and cuttings collection mechanism. By relying on the synergistic effect of micro-vibration and negative pressure, the solid-liquid separation effect under ultra-fine solid-phase conditions was strengthened, effectively reducing the operating energy consumption and on-site supporting costs of the equipment. By establishing the dynamic equation of the vibrating screen frame, the high-frequency and micro-amplitude vibration working mechanism of the equipment was clarified. Based on three-dimensional modeling and finite element simulation, fatigue analysis and modal analysis of the frame were conducted. The results show that the frame has no risk of resonance failure, and the structural fatigue strength can meet the requirements of long-term continuous on-site operations. Field tests of the electric micro-vibration negative pressure vibrating screen were conducted in two wells using oil-based drilling fluids. The detection results of separated cuttings show that the equipment can be adapted to ultra-fine screens with pore size below 50 μm. The processing capacity of high-density oil-based drilling fluids is no less than 10.6 L/s, and the volumetric liquid content of separated cuttings can be stably controlled within 30%. Compared with traditional screening equipment, the vibrating screen can effectively reduce drilling fluid loss and hazardous solid waste generation. It features outstanding energy saving, environmental protection, and working condition adaptability and can achieve the domestic substitution of imported negative pressure screening equipment. It provides a highly efficient and reliable new equipment for fine solid-phase control of high-density drilling fluids, possessing high engineering application and promotion value.

     

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