新型体膨热固复合树脂封堵剂的研制与室内实验

Development and Laboratory Experiment of a Novel Swelling Thermosetting Composite Resin Plugging Agent

  • 摘要: 裂缝性致密油藏具有基质−裂缝双重介质特征,注水开发中裂缝水窜严重,导致基质原油难以动用。治理水窜过程中要求封堵剂既具备高突破压力梯度,以启动基质原油,又需要具有良好注入性,防止裂缝重张。为此,以热固性主剂为核心,配合调节剂、增韧剂和增黏剂,研发了新型体膨热固复合树脂封堵剂。性能评价实验结果表明,该封堵剂在25 ℃温度下的初始黏度为10~100 mPa·s,65 ℃温度下的固化时间为20~40 h;当主剂质量分数大于15%时,体系具有较高的抗压强度和稳定性,实际应用中推荐的主剂质量分数应大于15%。细管突破压力测试结果表明,该封堵剂在直径3~10 mm细管中的突破压力梯度达5~10 MPa/m。研究表明,该封堵剂的低初始黏度与高封堵强度,解决了注入性与封堵性之间的矛盾,为裂缝性致密油藏高效堵水提供了新的技术途径。

     

    Abstract: Fractured tight oil reservoirs exhibit dual-porosity characteristics of matrix and fractures, and fracture water channeling during waterflooding makes it difficult to mobilize the crude oil in the matrix. For water channel control, the plugging agent is required to possess both a high breakthrough pressure gradient to initiate matrix oil flow and good injectivity to prevent fracture reopening. To this end, a novel swelling thermosetting composite resin plugging agent was developed with a thermosetting main agent as the core, combined with a regulator, a toughening agent, and a viscosifier. The performance evaluation results indicate that the plugging agent has an initial viscosity of 10–100 mPa·s at 25 ℃ and a curing time of 20–40 h at 65 ℃. When the mass fraction of the main agent is greater than 15%, the system exhibits high compressive strength and stability, and a main agent mass fraction of greater than 15% is recommended for field application. The results of capillary breakthrough pressure tests indicate that the plugging agent achieves a breakthrough pressure gradient of 5–10 MPa/m in thin tubes with diameters of 3–10 mm. The research indicates that the low initial viscosity and high plugging strength of this agent resolve the conflict between injectivity and plugging performance, providing a new technical approach for efficient water shutoff in fractured tight oil reservoirs.

     

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