南海西部文昌海域勘探钻井综合提速提效技术

Comprehensive ROP Enhancement and Efficiency Improvement Technologies for Exploratory Drilling in Wenchang Sea Area, Western South China Sea

  • 摘要: 南海西部文昌海域探井钻井过程中存在表层作业效率低,活性软泥岩地层起钻困难,砂砾岩及基底花岗岩地层机械钻速慢、钻头磨损严重,复杂轨迹井摩阻扭矩大、套管下入困难等问题,导致钻井作业成本居高不下。针对上述工程技术难题,进行了表层及中深层“二合一”井身结构优化、个性化PDC钻头设计、新型提速工具优选、海水基钻井液分层优化、精准划眼技术及钻井时效实时动态干预等方面的技术研究,并通过现场实践,形成了适合文昌海域探井的钻井综合提速提效技术。南海西部文昌海域29口探井应用了上述技术,与前期未用该技术的8口探井相比,平均钻井周期由26.9 d缩短至20.5 d,钻井米成本较预算降低22.19%,提速降本成效显著,有力支撑了文昌海域多个油气目标的勘探发现。文昌海域勘探钻井综合提速提效技术为海上其他海域同类型井优快钻井提供了技术借鉴。

     

    Abstract: During exploratory well drilling in the Wenchang sea area of the western South China Sea, several challenges are encountered, including low surface operation efficiency, difficult tripping-out in active soft mudstone formations, low rate of penetration (ROP) and severe bit wear in glutenite and basement granite formations, high friction and torque in complex trajectory wells, and difficulty in casing running, which lead to excessively high drilling costs. To address these engineering difficulties, technical studies were conducted on the optimization of a “two-in-one” casing program for surface and medium-deep sections, customized polycrystalline diamond compact (PDC) bit design, selection of novel ROP enhancement tools, stratified optimization of seawater-based drilling fluids, precise reaming techniques, and real-time dynamic intervention in drilling efficiency,etc. Through field practices, comprehensive ROP enhancement and efficiency improvement technologies suitable for drilling exploratory wells in the Wenchang sea area were developed. After the above technologies were applied in 29 exploratory wells in the Wenchang sea area, western South China Sea, compared with those of the 8 previously drilled wells, the average drilling cycle was reduced from 26.9 d to 20.5 d, and the drilling cost per meter was 22.19% lower than the budget. The significant achievements in ROP enhancement and cost reduction strongly supported the exploration discoveries of multiple oil and gas targets in the Wenchang Sea Area. The technologies provide a technical reference for optimized and fast drilling of similar wells in other sea areas.

     

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