基于界面应力监测的水泥环界面失效实验及理论研究

Experimental and theoretical research on the cement sheath interface failure based on interface stress monitoring

  • 摘要: 隔热油管可以降低稠油热采井蒸气吞吐过程中的径向热损失,但井口水泥环组合体温度保持在150~200 ℃,由此形成的热循环破坏了水泥环界面完整性。针对稠油热采井典型服役工况,采用水泥环界面径向应力监测装置,实时监测了热循环作用下水泥环界面径向应力,得到了热循环条件下水泥环界面失效的临界温差−应力参数;基于弹塑性理论,建立了温压耦合下水泥环组合体弹塑性力学模型,分析了水泥环界面失效机理。实验结果表明,热循环条件下套管、水泥环热膨胀不一致,引发界面变形不协调,温差卸载过程中水泥环界面径向压应力转换为径向拉应力,致使界面胶结失效,并产生微环隙。理论分析表明,热循环下水泥环累积塑性变形是界面径向拉应力产生和胶结失效的主要原因,并分析了水泥环力学和热力学参数对界面完整性的影响规律。研究结果可为稠油热采井钻完井优化设计提供依据和参考。

     

    Abstract: During the steam huff and puff process (300~350 ℃) of heavy oil thermal recovery wells, the application of insulated tubing reduces radial heat loss. However, the temperature of the wellhead cement sheath system still remains in the range of 150~200 ℃, leading to thermal cycling that impairs the integrity of the cement sheath interface. Aiming at the typical service conditions of heavy oil thermal recovery wells, a radial stress monitoring device for the cement sheath interface was employed to monitor the radial stress of the cement sheath interface under thermal cycling, thereby obtaining the critical temperature difference-stress parameters for the initiation of cement sheath interface failure under thermal cycling. Based on elastic-plastic theory, an elastic-plastic mechanical model of the cement sheath system under temperature-pressure coupling was established, which reveals the failure mechanism of the cement sheath interface. Experimental results demonstrate that the inconsistent thermal expansion between the casing and the cement sheath under thermal cycling results in uncoordinated interface deformation. This causes the radial compressive stress at the cement sheath interface to convert to radial tensile stress during temperature difference unloading, leading to interface bonding failure and the formation of micro-annuli. Theoretical analysis indicates that the accumulated plastic deformation of the cement sheath under thermal cycling is the primary cause of the generation of radial tensile stress at the interface and subsequent bonding failure, the law of mechanical and thermodynamic parameters of the cement sheath on interface integrity is clarified. The research results can provide a theoretical basis and technical reference for the optimal design of drilling and completion engineering for heavy oil thermal recovery wells.

     

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