超高压井口采气树气−液两相瞬变流特性实验研究

Experimental Study on Gas-Liquid Two-Phase Transient Flow Characteristics in Ultra-High-Pressure Christmas Trees

  • 摘要: 为解决特高压(175 MPa)特深井(>9 000 m)井口采气树在阀门开关操作过程中易诱发瞬变流压力波动的问题,并探究其压力波动规律,基于相似原理,设计并搭建了可模拟现场工况的采气树瞬变流模拟实验装置,通过设置不同气液比、流量及阀门开关组合,系统测量了井口采气树内部瞬变流压力随时间的变化曲线。实验结果表明:气液比是影响压力波动的关键因素,随着气液比增大,压力下降速率加快,气液两相共存状态更易诱发水锤现象;由于存在液相,系统整体不再遵循单一状态方程,压力与体积呈线性关系,而纯气相状态则严格符合状态方程;管道结构方面,变径处会显著加剧多相流瞬态压力波动,现场设计时应尽量减小主管路管径变化;流量方面,增大流量会显著缩短压力波动响应时间,并增大稳态压力波动幅值。基于对比分析通道组合得出:单通道作业时,首选主路,其次为下支路,最后为上支路;双通道作业时,应避免同时开启同侧的上、下支路,合理的开启顺序有助于降低压力波动;三通道作业时,应避免选择拐点较多或距离井口最近的通道,以保障采气树整体结构安全,降低瞬变流诱发结构失效的风险。研究结果为极端工况下井口装备的设计与运维奠定了实验基础。

     

    Abstract: This study aimed to address the issue that valve switching operations at the christmas tree of extra-high-pressure (175 MPa) and ultra-deep (>9 000 m) wells are prone to inducing transient flow pressure fluctuations and to investigate the pressure fluctuation patterns. Based on the principle of similarity, an experimental setup for simulation of transient flow in the christmas tree was designed and constructed, which was capable of simulating field conditions. The variation curves of transient flow pressure inside the christmas tree with time were systematically measured by setting different gas-liquid ratios, flow rates, and valve switching combinations. The experimental results indicated that the gas-liquid ratio was a key factor influencing pressure fluctuations. As the gas-liquid ratio increased, the pressure decline rate accelerated, and the gas-liquid two-phase coexistence state was more likely to induce the water hammer effect. Due to the presence of the liquid phase, the overall system no longer followed a single equation of state, and the pressure exhibited a linear relationship with volume, whereas the pure gas phase strictly complied with the equation of state. Regarding pipe configuration, the transient pressure fluctuations of multi-phase flow were aggravated significantly at the position where the diameter was changed, and variations in the main pipe diameter should be minimized in field design. In terms of flow rate, increasing the flow rate significantly shortened the pressure fluctuation response time and increased the amplitude of steady-state pressure fluctuations. Based on comparative analysis of flow channel combinations, the following conclusions are drawn: For single flow channel operation, the main channel is the first choice, followed by the lower branch, and finally the upper branch; for dual flow channel operation, simultaneous opening of the upper and lower branches on the same side should be avoided, and a reasonable opening sequence helps reduce pressure fluctuations; for three flow channel operation, channels with many turning points or the one closest to the wellhead should not be selected to effectively ensure the overall structural safety of the christmas tree and reduce the risk of structural failure induced by transient flow. The research findings provide an experimental foundation for the design, operation, and maintenance of wellhead equipment under extreme conditions.

     

/

返回文章
返回