非磺化抗高温高密度水基钻井液研制与现场试验

Development and Field Test of High-Temperature-Resistant High-Density Non-Sulfonated Water-Based Drilling Fluid

  • 摘要: 针对常规磺化类降滤失剂在超高温下稳定性差、易降解或交联导致流变性恶化、滤失控制难等问题,研制了非磺化聚合物POIY−XL和改性腐殖酸POIY−JL两种降滤失剂,构建了非磺化抗高温高密度水基钻井液。室内性能评价表明,POIY−XL的抗高温抗盐降滤失性能良好,在温度200 ℃、饱和盐水条件下老化16 h后黏度保持率达78.6%,老化罐开罐瞬间的H2S检测值小于15.2 mg/m3;POIY−JL在高温下不会引起钻井液稠化,可改善滤饼质量,具有良好的降滤失效果。构建的钻井液体系流变性能良好,抗温能力强,高温静置7 d后,沉降因子小于0.52,滤饼致密,220 ℃的高温高压滤失量小于15 mL。非磺化抗高温高密度水基钻井液在新疆顺北X井三开进行了试验,该井井底温度为212 ℃,实钻钻井液密度为1.50~1.63 kg/L,钻井过程中钻井液高温高压流变性和沉降稳定性良好,未发生高温沉降情况,在8 690~8 696 m井段取心收获率100%。该钻井液实现了超深井安全钻井前提下抗高温钻井液“去磺化”目标,为抗高温非磺化钻井液的发展提供了技术参考。

     

    Abstract: Conventional sulfonated fluid-loss reducers show poor stability under ultra-high temperatures, are prone to degradation or cross-linking that leads to rheological deterioration, and difficulties in fluid-loss control. To address these issues, key chemicals such as the non-sulfonated polymer POIY-XL and modified humic acid POIY-JL were developed, and a high-temperature-resistant high-density non-sulfonated water-based drilling fluid was formulated. Laboratory performance evaluations showed that POIY-XL exhibited excellent performance in high-temperature resistance, salt resistance, and fluid loss reduction. After aging at 200 °C in saturated brine for 16 hrs, its viscosity retention ratio reached 78.6%, and the H2S detection value measured immediately upon opening the aging tank was less than 15.2 mg/m3. POIY-JL did not contribute to drilling fluid thickening at high temperatures, however can improve filter cake quality, demonstrating a good fluid loss reduction effect. The formulated drilling fluid system exhibited good rheological properties and strong temperature resistance. After standing at a high temperature for 7 d, the sedimentation factor was less than 0.52, and the filter cake was compact. The high-temperature high-pressure fluid loss at 220 °C was less than 15 mL. The high-temperature-resistant high-density non-sulfonated water-based drilling fluid was tested in the third drilling section of Well Shunbei X in Xinjiang. The bottom-hole temperature of this well was 212 °C, and the actual drilling fluid density ranged from 1.50 to 1.63 kg/L. While drilling, the drilling fluid maintained good high-temperature high-pressure rheological properties and sedimentation stability, with no high-temperature sedimentation observed. A core recovery of 100% was achieved in the interval of 8 690–8 696 m. This drilling fluid achieves the goal of “desulfonation” of high-temperature-resistant drilling fluids while ensuring safe drilling in ultra-deep wells, providing a technical reference for the development of high-temperature-resistant non-sulfonated drilling fluids.

     

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