固井自感知水泥浆体系构建与电学响应测试

Development and Electrical Response Testing of Self-Sensing Cement Slurry Systems for Well Cementing

  • 摘要: 针对油气井固井水泥环密封完整性监测中存在的测不到、测不准难题,提出了多阈值耦合自感知水泥浆构建方法,构建了适应固井工程需求的自感知水泥浆体系。该体系以G级油井水泥为基体,通过静电自组装碳纳米管/纳米炭黑(CNT/NCB)复合功能材料,实现长短程协同导电效应,显著提升水泥浆的导电性与自感知能力;并在循环加载条件下(30%~70%抗压强度)系统测试了其电学响应特性。测试结果表明:该自感知水泥浆体系过渡时间为20 min,流动度21 cm,抗压强度54.5 MPa,应变灵敏度达47;其“力−电”响应能力显著优于传统固井水泥浆,电阻率相对变化率提高了6倍,且电阻率变化与应力、应变高度同步,能够通过电阻率异常实时诊断水泥环内微裂纹。研究结果为复杂油气井水泥环密封完整性的精准监控提供了理论支撑与材料基础。

     

    Abstract: In view of the challenges of “undetectable and inaccurate monitoring” of cement sheath sealing integrity in oil and gas well cementing, a multi-threshold coupled self-sensing cement slurry development method was proposed, and a self-sensing cement slurry system tailored to the demands of cementing engineering was developed. The system utilizes Grade G oil well cement as the matrix and incorporates an electrostatically self-assembled carbon nanotube/nanocarbon black (CNT/NCB) composite functional material to achieve a synergistic long & short-range conductive effect, significantly enhancing the electrical conductivity and self-sensing capability of the cement slurry. Its electrical response characteristics were systematically tested under cyclic loading conditions (30%–70% of compressive strength). The test results indicate that the self-sensing cement slurry system has a transition time of 20 min, a flowability of 21 cm, a compressive strength of 54.5 MPa, and a strain sensitivity of 47. Its “mechanical-electrical” response capability is significantly superior to that of traditional cementing slurries, and the relative change rate of electrical resistivity is increased by six times. Furthermore, the changes in electrical resistivity are highly synchronized with stress and strain, enabling real-time diagnosis of microcracks within the cement sheath through electrical resistivity anomalies. The research results provide theoretical support and a material foundation for the precise monitoring of cement sheath sealing integrity in complex oil and gas wells.

     

/

返回文章
返回