固井自感知水泥浆体系构建与电学响应测试

Research on Development and Electroresponsive Characterization of Self-Sensing Cement Slurry Systems for Oil Well Cementing

  • 摘要: 针对油气井固井水泥环密封完整性监测中存在的测不到、测不准难题,提出了多阈值耦合自感知水泥浆构建方法,构建了适应固井工程需求的自感知水泥浆体系,并在循环加载条件下(30%~70%抗压强度)系统测试了其电学响应特性。该体系以G级油井水泥为基体,通过静电自组装碳纳米管/纳米炭黑(CNT/NCB)复合功能材料,实现长短程协同导电效应,显著提升水泥浆的导电性与自感知能力。测试结果表明:该自感知水泥浆体系过渡时间为20 min,流动度21 cm,抗压强度54.5 MPa,应变灵敏度达47;其“力−电”响应能力显著优于传统固井水泥浆,电阻率相对变化率提高了6倍,且电阻率变化与应力、应变高度同步,能够通过电阻率异常实时诊断水泥环内微裂纹。研究结果为复杂油气井水泥环密封完整性的精准监控提供了理论支撑与材料基础。

     

    Abstract: In response to the challenges of "undetectable and inaccurate monitoring" of cement sheath sealing integrity in oil and gas well cementing, this study proposes a multi-threshold coupled self-sensing cement slurry construction method. A self-sensing cement slurry system tailored to the demands of cementing engineering was developed, and its electrical response characteristics were systematically tested under cyclic loading conditions (30%–70% compressive strength). The system utilizes Grade G oil well cement as the matrix and incorporates an electrostatically self-assembled carbon nanotube/nanocarbon black (CNT/NCB) composite functional material, achieving a synergistic conductive effect that combines long-range and short-range conduction, significantly enhancing the conductivity and self-sensing capability of the cement slurry. The results indicate that this self-sensing cement slurry system has a transition time of 20 minutes, a flowability of 21 cm, a compressive strength of 54.5 MPa, and a strain sensitivity of 47. Its "mechanical-electrical" response capability is significantly superior to that of traditional cementing slurries, with the relative change rate of resistivity increased by sixfold. Furthermore, the changes in resistivity are highly synchronized with stress and strain, enabling real-time diagnosis of microcracks within the cement sheath through resistivity anomalies. This research provides theoretical support and a material foundation for the precise monitoring of cement sheath sealing integrity in complex oil and gas wells.

     

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