连续管疲劳失效研究进展及发展建议

Research Progress and Development Recommendations on Fatigue Failure of Coiled Tubing

  • 摘要: 连续管疲劳失效是制约连续管设备及技术发展的关键因素,尤其是深层和长水平段油气开发中复杂的作业环境和严苛的服役载荷,对其疲劳性能提出了更大挑战。为推动连续管技术的安全应用与发展,追溯了连续管疲劳研究的起源,基于文献统计全面梳理了该领域的代表性成果,并系统总结了现有连续管疲劳研究方法及评价体系的不足。研究指出,现有方法存在一定的局限性,主要包括:难以有效融合工程实时服役数据、对高周疲劳损伤的影响考虑欠缺,以及难以完全适应深井复杂多变的实际工况。针对上述不足,建议未来重点开展以下研究:1)跨尺度从细微观层面深入揭示连续管疲劳失效机理;2)发展基于数据驱动的连续管疲劳寿命实时预测方法;3)构建基于数字孪生技术的工程预警体系,以期为连续管技术的创新与应用提供科学参考和借鉴。

     

    Abstract: The fatigue failure of coiled tubing is a critical factor restricting the development of equipment and technology. In particular, the complex operating environments and severe service loads encountered in deep and long-horizontal-section oil and gas development impose higher demands on its fatigue performance. To promote the safe application and advancement of coiled tubing technology, this paper systematically reviews the research history of coiled tubing fatigue, analyzes existing research achievements, and identifies key technical challenges that need to be addressed in the future. The origins of coiled tubing fatigue research are traced, representative findings in this field are comprehensively summarized based on literature statistics, and the shortcomings of current research methods and evaluation systems for coiled tubing fatigue are systematically reviewed. The study indicates that existing approaches have certain limitations, including the difficulty of effectively integrating real-time engineering service data, insufficient consideration of high-cycle fatigue damage, and inadequate adaptability to the complex and variable downhole conditions in deep wells. In view of these deficiencies, it is suggested that future research should focus on the following aspects: first, revealing the fatigue failure mechanisms of coiled tubing at cross-scale micro and meso levels; second, developing data-driven methods for real-time prediction of coiled tubing fatigue life; and third, constructing an engineering early-warning system based on digital twin technology. This review is expected to provide scientific reference and guidance for the innovation and application of coiled tubing technology.

     

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