基于压力波自动识别的智能尾管悬挂器设计与评价

Design and Evaluation of Intelligent Downhole Suspender Based on Automatic Pressure Wave Recognition

  • 摘要: 针对传统液压尾管悬挂器液缸水眼常开、易受循环压力波动误触发而提前坐挂的工程难题,研制了一种基于压力波自动识别的智能尾管悬挂器电控机构。该机构采用井口压力波编码指令触发模式,通过井下压力传感器采集压力信号、单片机识别编码,驱动电机控制液缸水眼通断,实现“常态关闭、按需开启”,从原理上杜绝异常坐挂风险。结构上采用环空短节形成绝压密封仓,内置耐高温低功耗国产化电控系统,阀体选用2A12 铝合金加工并校核了强度;基于Mooney–Rivlin 本构模型与有限元方法,系统分析了、不同硬度橡胶O形密封圈在不同压力下的密封性能,并验证了密封摩擦力与电机拉力的匹配性。结果表明:阀体在50 MPa 极限压力下安全系数为 1.16,满足强度与钻磨要求;90 HA丁腈橡胶O形密封圈在 0~50 MPa工况下接触应力始终高于介质压力,密封可靠;电机有效拉力显著大于密封摩擦力,动作稳定。地面承压试验验证机构承压性能良好,可有效适应深井高温高压复杂工况,为尾管固井安全高效施工提供了新型智能解决方案。

     

    Abstract: In the liner cementing operation of oil drilling, the water hole of the hydraulic cylinder slip setting system in the traditional hydraulic liner hanger is normally open, which is prone to premature setting caused by false triggering of circulating pressure, and seriously threatens construction safety. To solve this core problem, an electronic control mechanism for pressure transmission of the downhole hanger hydraulic cylinder is developed. Based on the principle of pressure wave signal triggering, this mechanism realizes the controllable opening of the hydraulic cylinder: the pressure wave preset at the wellhead is detected by the downhole pressure sensor and analyzed by the single-chip microcomputer, which then drives the motor to open the water hole valve. In terms of structural design, an annulus nipple is adopted to form an absolute pressure space for housing the electronic control system. The core components are domestic high-temperature-resistant and low-power-consumption elements, and the valve body is made of 2A12 aluminum alloy with complete strength verification. Meanwhile, by establishing the material constitutive model of the O-ring seal and combining finite element simulation, the sealing performance under different medium pressures and rubber hardness is systematically studied to verify the reliability of the valve core sealing; friction analysis of the sealing structure and matching verification of motor thrust are also carried out. The strength verification results show that the safety factor of the valve body reaches 1.16 under the ultimate pressure of 50 MPa, meeting the design requirements; the sealing performance analysis confirms that the valve core sealing maintains reliable performance under various working conditions; the ground pressure-bearing test indicates that the mechanism has stable pressure-bearing performance and can effectively solve the premature setting problem. This device is adaptable to the complex working conditions of deep wells, provides a strong guarantee for the safe and efficient implementation of liner cementing operations, and has significant application value.

     

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