多元膨胀封隔式分级水泥器技术

Research on the Technology of Multi-Component Expandable Packer-Type Stage Cementer

  • 摘要: 针对我国深层、超深层油气井技术套管固井面临的长裸眼、多压力体系、漏失风险高、环空胶结质量差及井筒完整性难以保障等难题,研发了多元膨胀封隔式分级水泥器。该注水泥器集成了分级注水泥与封隔密封功能,构建了“充液一次胀封+固化二次永久封隔+遇烃三次增强”的多元密封机制,解决了传统分级注水泥器与封隔器独立连接施工安全性低、液压扩张式封隔器长效密封差、易提前/无法胀封、胶筒损坏失封等问题。通过一体式集成安全逻辑控制、注水泥孔限位承载、胀封液固化、高拉伸率遇烃膨胀橡胶等核心技术,实现超深井固井环空有效隔离、二级注水泥零漏失及长效密封。现场应用300余井次,覆盖塔里木、准噶尔、四川等主力油气区,支撑18口重点探井施工,二级固井质量合格率最高达99.2%,显著提升深层超深层固井质量与井筒完整性,为国家深层油气增储上产提供核心技术支撑。

     

    Abstract: To address the severe lost circulation issue during technical casing cementing in deep and ultra-deep wells, and to improve wellbore quality, enhance drilling efficiency, and ensure wellbore integrity, our research team has developed a multi-component expansion packer-type stage cementer. This study adopts an approach combining integrated innovation and technological invention. A safety logic controllable technology is designed to integrate the packer with the stage cementer, eliminating various potential risks caused by their separate connection. Additionally, a multi-component expansion packer technology is invented, establishing a three-stage sealing mechanism: "primary setting via fluid injection + secondary permanent isolation via curing + tertiary sealing enhancement upon hydrocarbon contact". Specifically, initial sealing is achieved through hydraulic expansion; permanent structural support is formed by epoxy resin curing; and hydrocarbon-sensitive expandable rubber fills micro-annular gaps to ensure the long-term sealing performance of the packer. Laboratory tests have verified that the packer can withstand a pressure of 45 MPa, exhibiting excellent sealing and pressure-bearing capabilities. This tool has been field-applied in over 300 wells in the Tarim Basin, supporting the construction of 18 key "Category-1" exploration wells. It has effectively overcome the technical bottleneck of lost circulation in ultra-deep well cementing, providing reliable technical support for the development of deep hydrocarbon resources.

     

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