多元膨胀封隔式分级注水泥器技术

Technology of Multi-Component Expandable Packer-Type Stage Cementer

  • 摘要: 针对我国深层、超深层油气井技术套管固井面临的裸眼段长、多压力体系、漏失风险高、环空胶结质量差及井筒完整性难以保障等难题,研发了多元膨胀封隔式分级注水泥器。该注水泥器集成了分级注水泥与环空封隔功能,构建了“充液一次胀封+固化二次永久封隔+遇烃三次增强”的多元密封机制,解决了传统分级注水泥器与封隔器独立连接施工安全性低、液压扩张式封隔器长效密封差、易提前/无法坐封及胶筒损坏失封等问题;通过一体式集成安全逻辑控制、注水泥孔限位承载、胀封液固化、高拉伸率遇烃膨胀橡胶等核心技术,实现了超深井固井环空有效隔离、二级注水泥漏失风险有效管控与井筒长效密封。现场应用300余井次,覆盖了塔里木、准噶尔、四川等主力油气区,支撑了18口重点探井施工,二级固井质量合格率高达99.2%,显著提升了深层超深层固井质量与井筒完整性,为国家深层油气增储上产提供了核心技术支撑。

     

    Abstract: In addressing the challenges faced during technical casing cementing in deep and ultra-deep oil and gas wells in China, including long open-hole sections, multiple pressure systems, high risk of lost circulation, poor annulus cement bonding quality, and difficulty in ensuring wellbore integrity, a multi-component expandable packer-type stage cementer was developed. This stage cementer integrated stage cementing and annular isolation functions. It establishes a multi-component sealing mechanism through primary fluid-injection expansion, secondary permanent sealing by curing, and tertiary hydrocarbon-induced enhancement. It addressed the problems associated with conventional independent connection of stage cementers and packers, such as low operational safety, poor long-term sealing performance of hydraulically expanded packers, susceptibility to premature or failed expansion, and packer element damage leading to sealing loss. By integrating core technologies such as safety logic control, load-limiting support of cementing ports, expansion fluid curing, and high-stretch hydrocarbon-sensitive expandable rubber, this tool achieved effective annular isolation, leakage control of secondary cementing and long-term sealing performance in ultra-deep well. This tool has been field-applied in over 300 wells, covering major oil and gas regions such as Tarim, Junggar, and Sichuan. It has supported the construction of 18 key exploration wells, achieving a maximum second-stage cementing quality qualification rate of 99.2%. This technology significantly improves deep and ultra-deep well cementing quality and wellbore integrity, providing core technical support for the country’s deep oil and gas reserve growth and production increase.

     

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