氧乙炔钎焊次数对PDC齿使役性能的影响研究

Study on Effects of Oxy-Acetylene Brazing Times on Service Performance of PDC Cutters

  • 摘要: 聚晶金刚石复合片(简称PDC齿)的使役性能对热循环极为敏感,钻头钎焊温度过高、钎焊次数过多均会导致PDC齿金刚石层性能劣化。针对该问题,选取3种类型PDC齿,采用钻头氧乙炔火焰钎焊工艺进行热循环试验,以耐磨性为评价指标,分析了钎焊温度、钎焊次数、下井次数对PDC齿使役性能的影响规律。试验结果表明,PDC齿的金刚石层具有各向同性和互不干扰性,一侧的轻−中度损伤不会影响另一侧的使用效果;钎焊过程中钻头体最高温度为680 ℃,PDC齿齿面最高温度为725 ℃,钎焊前后3种类型PDC齿的耐磨性都未发生变化,说明现有钎焊工艺满足钻头生产要求;自研PDC齿在经历3次钎焊−卸齿流程后的耐磨性仍与未钎焊齿一致,从第四次起随着钎焊次数增加而逐渐衰减;进口PDC齿的耐磨性自第三次起下降;而国产PDC齿则从第二次起显著下降。研究结果为金刚石材料热敏感性研究、钎焊工艺验证以及PDC齿回收再利用提供了试验依据。

     

    Abstract: The service performance of polycrystalline diamond compact cutters (namely PDC cutters) is highly sensitive to thermal cycling, and excessively high brazing temperatures of bits or repeated brazing times can both lead to degradation of the diamond layer in PDC cutters. To address this issue, three types of PDC cutters were selected and subjected to thermal cycling tests using oxy-acetylene flame brazing of bits. Wear resistance was used as the evaluation criterion to investigate the effects of brazing temperature, brazing times, and run-in-hole cycles on the service performance of PDC cutters. The results indicate that the diamond layer in PDC cutters is isotropic and mutually non-interfering, and slight-to-moderate damage on one side does not affect the performance of the other side. During brazing, the maximum temperature of the bit body reaches 680 °C, and the maximum temperature on the PDC cutter surface reaches 725 °C; no change in wear resistance is observed for any of the three PDC cutters before and after brazing, confirming that the current brazing procedure satisfies production requirements. For the in-house developed PDC cutters, wear resistance remains identical to that of unbrazed cutters after three brazing and debrazing cycles and begins to gradually decline from the fourth brazing as the brazing time increases. For the imported PDC cutters, wear resistance starts to decrease from the third brazing, whereas the domestic PDC cutters exhibit a pronounced decrease starting from the second brazing. These findings provide experimental evidence for understanding the thermal sensitivity of diamond-based materials, validating brazing procedures, and enabling cutter recovery and reuse.

     

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