基于边孔光纤光栅的井下温度压力传感器研制与试验

Development and Testing of Downhole temperature and pressure sensor based on side hole fiber grating

  • 摘要: 为提高边孔光纤光栅传感器的压力灵敏度,研究设计了一种边孔型增敏结构。基于有限元分析方法,建立了增敏结构的压力传感器模型,通过仿真分析研究了增敏结构参数对压力灵敏度的影响规律;采用响应面优化设计方法,结合聚氨酯材料制备了传感器实物,并对其性能进行了实验验证。结果表明,所设计的传感器压力灵敏度为202.41 pm/MPa,温度灵敏度为34.627 pm/℃,与无增敏结构的传感器相比分别提高了18倍和3倍。此外,针对井下的恶劣环境,设计了传感器保护结构,并验证了其可行性。研究表明,边孔光纤光栅传感器增敏设计方案显著提升了边孔光纤光栅传感器的性能,为高灵敏度的井下温度压力复合测量提供了新的方法。

     

    Abstract: To enhance the pressure sensitivity of side-hole fiber Bragg grating sensors, an enhanced side-hole sensitization structure was designed. A pressure sensor model based on the sensitization structure was established using finite element analysis, and the influence of structural parameters on pressure sensitivity was investigated through simulation. By employing response surface methodology for optimal design, a sensor prototype was fabricated using polyurethane material, and its performance was experimentally validated. Results indicate that the designed sensor achieves a pressure sensitivity of 202.41 pm/MPa and a temperature sensitivity of 34.627 pm/℃, representing improvements of 18 times and 3 times, respectively, compared to sensors without the sensitization structure. Furthermore, to address the harsh downhole environment, a protective structure for the sensor was designed and its feasibility was verified. Combining theoretical modeling, numerical simulation, and experimental validation, this study proposes an efficient and feasible sensitization design strategy, which significantly improves the performance of side-hole fiber Bragg grating sensors and provides a novel approach for highly sensitive downhole temperature and pressure composite measurements.

     

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