鄂北工区即时封堵水基钻井液技术

Instantaneous Plugging Water-Based Drilling Fluid Technology for Northern Ordos Basin

  • 摘要: 针对鄂尔多斯盆地北部致密气藏开发中因微裂缝发育(缝宽10~100 μm)和黏土矿物含量高(伊蒙混层>40%)导致的“因漏致塌”问题,基于地层岩样物性及微观理化特性分析,揭示了黏土矿物含量高与微裂缝发育是井壁失稳的主控因素;根据井壁失稳主控因素提出了“刚柔协同即时封堵−黏土长效抑制”的技术思路,通过优化多级微米刚性材料XNZY与纳米柔性封堵剂XNEX的加量,优选抑制剂和降滤失剂,构建了以多级刚性微米封堵材料和纳米柔性封堵剂为核心的即时封堵水基钻井液。在室内评价了即时封堵水基钻井液的性能,该钻井液可快速形成封堵层,承压能力可达10.6 MPa,岩屑滚动回收率提高至85%,水化膨胀率降至52.1%。在A井钻进刘家沟组过程中,进行了即时封堵水基钻井液试验,与同平台使用常规钻井液的B井相比,钻井液漏失量减少了69.7%同层段井径扩大率由7.61%降至4.52%,且无井下复杂发生。研究和现场试验结果表明,即时封堵水基钻井液通过刚柔协同封堵与高效抑制,解决了裂缝性地层“漏失−水化−坍塌”恶性循环的问题,可为鄂北工区安全高效钻井提供技术支撑。

     

    Abstract: To address the challenge of “collapse induced by lost circulation” during the development of tight gas reservoirs in the northern Ordos Basin, caused by the development of microfractures (width: 10–100 μm) and high clay mineral content (illite/smectite mixed layer > 40%), an analysis of the physical properties and microscopic physicochemical characteristics of formation rock samples was conducted. It was revealed that the high clay mineral content and the development of microfractures were the main controlling factors for wellbore instability. Based on the main controlling factors of wellbore instability, a technical strategy of “rigid-flexible synergistic instantaneous plugging combined with long-term clay inhibition” was proposed. By optimizing the dosages of multi-stage micron-sized rigid material XNZY and nano-flexible plugging agent XNEX and selecting appropriate inhibitors and fluid loss reducers, an instantaneous plugging water-based drilling fluid centered on multi-stage rigid plugging materials and nano-flexible plugging agents was developed. The performance of the instantaneous plugging water-based drilling fluid was evaluated in the laboratory. The drilling fluid rapidly formed a plugging layer, achieving a pressure-bearing capacity of 10.6 MPa, a cuttings rolling recovery rate increasing to 85%, and a hydration swelling rate reducing to 52.1%. During drilling through the Liujiagou Formation in Well A, the instantaneous plugging water-based drilling fluid was tested. Compared with Well B on the same platform, which used conventional drilling fluid, the drilling fluid loss volume was reduced by 69.7%; the well diameter enlargement rate in the same interval decreased from 7.61% to 4.52%, and no downhole complications occurred. Research and field tests have shown that the instantaneous plugging water-based drilling fluid, through rigid-flexible synergistic plugging and efficient inhibition, resolves the vicious cycle of “lost circulation, hydration, and collapse” in fractured formations, providing reliable support for safe and efficient drilling in the northern Ordos Basin.

     

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