超深水超浅层气钻井挑战及关键技术实践

Challenges and Key Technologies Practices for Ultra-Deepwater and Ultra-Shallow Gas Drilling

  • 摘要: 超深水超浅层气田具有水深较深、埋藏浅、冰−气同层、地层弱胶结等特征,钻井过程中存在浅表层易塌陷、安全密度窗口极窄、低温固井质量难保障、水合物易堵塞井筒等突出技术挑战。以南海陵水 36−1 气田为工程实例,系统分析了超深水超浅层气钻井面临的建井、井控、固井及水合物防治等方面的技术难点,介绍了应对这些技术难点的高效建井、井下ECD 精准控制、高性能防水合物钻井液、井径高效控制、低温早强固井等关键技术及现场应用成效。工程实践表明,膨胀型表层导管使承载力提升 13.8%,井径扩大率由31.5%降至3.2%,固井质量合格率提升至95.9%,实现了该类气田安全高效钻探。最后从井口稳定、高造斜定向钻具、新型钻井方式、高效固井及全生命周期流动保障等方面进行了技术展望,为我国超深水超浅层气田勘探开发提供了技术参考与实践借鉴。

     

    Abstract: Ultra-deepwater and ultra-shallow gas fields are characterized by great water depth, shallow burial depth, coexistence of ice and gas, and weakly cemented formations. During drilling operations, prominent technical challenges include the susceptibility to shallow formation collapse, an extremely narrow safe density window, difficulty in ensuring cementing quality under low-temperature conditions, and a high risk of hydrate-induced wellbore blockage. By taking the Lingshui 36-1 Gas Field in the South China Sea as an engineering case study, the core technical difficulties associated with ultra-deepwater and ultra-shallow gas drilling were systematically analyzed, including well construction, well control, cementing, and hydrate prevention and control. Key technologies and field application results developed to address these challenges were introduced, such as efficient well construction, precise downhole equivalent circulating density (ECD) control, high-performance anti-hydrate drilling fluids, efficient wellbore diameter control, and low-temperature early-strength cementing. Engineering practice demonstrates that the use of expandable surface conductor increases bearing capacity by 13.8%, reduces wellbore enlargement rate from 31.5% to 3.2%, and improves cementing quality qualification rate to 95.9%, thereby enabling safe and efficient drilling in such gas fields. Finally, technical prospects are presented in terms of wellhead stability, high-build-rate directional drilling tools, novel drilling methods, efficient cementing, and full-lifecycle flow assurance, providing technical references and practical guidance for the exploration and development of ultra-deepwater and ultra-shallow gas fields in China.

     

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