特深井防泥包稳定器优化设计与现场应用

Optimization Design and Field Application of Anti-Balling Stabilizer for Extra-Deep Wells

  • 摘要: 超大尺寸井眼钻井液的返速低、携岩能力弱,岩屑重复破碎较严重,常规稳定器容易阻挡岩屑上返造成岩屑返排不畅,潜在卡钻风险高。针对这些问题,通过优化常规稳定器导流面的形状和尺寸、调整螺旋棱的扭转角、改变螺旋流道半径等措施,形成了适合特深井防泥包的改进型稳定器。基于离散相模型(DPM)进行了流固耦合仿真和室内缩放试验,研究了稳定器进出口导流面、螺旋棱扭转角和螺旋流道半径对其携岩能力的影响。研究结果表明:对于ϕ444.5 mm井眼,当稳定器螺旋棱扭转角为90°时,能在保证螺旋棱壁面剪切应力较小的同时,实现高效导流作用,降低岩屑残留质量浓度;当稳定器螺旋棱螺旋流道半径为230 mm时,不仅能保证钻井液在稳定器加速段具有较高的速度,还可以提高出口段的速度,降低岩屑残留质量浓度;改进型稳定器相较于常规稳定器,岩屑反射率降低了55.7%,岩屑通过率最高提升了15.15%。四川盆地万米科探井SDCK−1井钻进中应用了改进型稳定器(螺旋棱扭转角90°),有效减少了泥包现象。研究结果可为特深井钻井稳定器设计提供参考,有助于提高钻井效率,并降低卡钻风险。

     

    Abstract: The drilling fluid in ultra-large boreholes has a low return velocity and a weak cuttings-carrying capacity, resulting in serious repeated crushing. Conventional stabilizers easily block returning cuttings, resulting in poor cuttings flowback and a high potential risk of pipe sticking. To address these problems, an improved anti-balling stabilizer suitable for extra-deep wells was developed through improvement measures such as optimizing the shape and size of the diversion surfaces of conventional stabilizers, adjusting the torsion angle of the spiral blades, and changing the radius of the spiral flow channels, etc. Fluid-solid coupling simulations and laboratory scale tests were conducted based on the discrete phase model (DPM) to study the effects of the inlet and outlet diversion surfaces of the stabilizer, the torsion angle of the spiral blade, and the radius of the spiral flow channel on its cuttings-carrying capacity. The results indicate that for the ϕ444.5 mm borehole, when the optimal torsion angle of the spiral blade of the stabilizer is 90°, highly efficient diversion can be achieved, and the residual concentration of cuttings can be reduced while ensuring a small wall shear stress of the spiral blade; when the optimal spiral flow channel radius of the stabilizer’s spiral blade is 230 mm, the velocity in the outlet section can be increased, and the residual concentration of cuttings can be reduced while ensuring a high velocity of the drilling fluid in the acceleration section of the stabilizer; compared with that of conventional stabilizers, the cuttings reflectivity of the improved stabilizer is reduced by 55.7%, and the maximum increase in the cuttings passing rate is 15.15%. During the drilling of the Well SDCK-1, a 10, 000-meter scientific exploration well in the Sichuan Basin, the improved stabilizer (with a spiral blade torsion angle of 90°) has been applied, which effectively reduces the balling phenomenon. The results provide a reference for the design of drilling stabilizers in extra-deep wells, which helps improve drilling efficiency and reduce sticking risks.

     

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