中国石油“十四五”钻完井关键技术进展与发展建议

Progress and Development Suggestions of Key Drilling and Completion Technologies of CNPC During“14th Five-Year Plan”Period

  • 摘要: “十四五”期间,中国石油针对深层、深海、非常规及老油气田开发需求,通过一系列技术攻关,在钻完井技术领域取得系列突破。研制了12000 m和15000 m自动化钻机,配备了70 MPa高压五缸钻井泵,实现了钻台面80%重体力劳动的机械化替代。采用膨胀管裸眼封堵与非标套管组合方案,实现了八开八完复杂井身结构,有效解决了多套压力系统并存难题。成功研发了耐温240 ℃环保水基钻井液、性能媲美油基钻井液的成膜胶结疏水钻井液及耐温260 ℃油基钻井液。研制了高端PDC钻头、耐200 ℃高温螺杆,在万米深井集成应用,取得显著成效。研制了近钻头地质导向系统和CG−STEER旋转地质导向系统,提高了储层识别和精准导向能力。开发了基于多源数据的故障预警与钻柱动力学仿真系统,有效降低了钻井风险。形成了耐温240 ℃、温差100 ℃以上的水泥浆,有效提高了固井质量,保障了井筒完整性。当前中国石油钻完井技术面临三重挑战:超深层井身结构受限于现有套管层次,难以应对复杂压力系统;240 ℃以上高温导致工具失效率攀升,电子元器件耐温瓶颈凸显;超长水平段存在摩阻扭矩大、套管下入困难等工程难题。未来应重点加强岩石力学等基础研究,突破耐高温260 ℃工作液与240 ℃井下工具研发瓶颈,推进高造斜率旋转导向系统与智能地质导航技术,深化AI与大模型在智能钻机、自适应控制系统等领域的应用,通过多技术融合创新,持续拓展油气勘探开发深度边界,为保障国家能源安全提供技术支撑。

     

    Abstract: During the“14th Five-Year Plan”period, China National Petroleum Corporation (CNPC) has achieved a series of breakthroughs in drilling and completion technologies, addressing the development needs of deep layers, deep-sea, and unconventional resources, as well as mature oil and gas fields. To address challenges such as extreme high temperature and pressure in ultra-deep wells and wellbore instability, a 12 000-meter and a 15 000-meter automated drilling rig were developed. These rigs were equipped with 70 MPa high-pressure quintuple-cylinder drilling pumps and have mechanized approximately 80% of the heavy manual labor on the drill floor. By adopting a combination of expandable tubular open-hole plugging and non-standard casing, a complex eight-spud and eight-section completion casing program was achieved, effectively addressing the coexistence of multiple pressure systems. Environmentally friendly water-based drilling fluids resistant to 240 ℃ were successfully developed, along with film-forming cementing hydrophobic drilling fluids whose performance rivaled that of oil-based drilling fluids and oil-based drilling fluids resistant to 260 ℃. High-end PDC drill bits and positive displacement motors resistant to 200 ℃ were developed, and their combined use has significantly increased the rate of penetration. Near-bit geosteering systems and the CG-STEER rotary geosteering system were developed to improve reservoir identification accuracy and achieve precise steering. Systems utilizing multi-source data for accident warning and dynamic simulation of drilling tool conditions were developed, effectively reducing drilling risks. A cement slurry system resistant to 240 ℃, with temperature differences exceeding 100 ℃ was established, enhancing cementing quality and ensuring wellbore integrity. Currently, China’s petroleum drilling and completion technologies face three major challenges: the casing program for ultra-deep wells is constrained by the limitations of existing casings, making it difficult to cope with complex pressure systems; temperatures exceeding 240 ℃ lead to increased failure rates of downhole tools, highlighting the bottleneck in heat resistance of electronic components; ultra-long horizontal sections present engineering difficulties such as high friction and torque, as well as challenges in casing running. In the future, efforts should focus on strengthening fundamental research in areas such as rock mechanics, overcoming the bottlenecks in developing 260 ℃ working fluid systems and 240 ℃ bottom hole assembly, advancing high-build-rate rotary steering systems and intelligent geological navigation technologies, deepening the application of AI and large-scale models in smart drilling rigs and adaptive control systems, and continuously expanding the depth boundaries of oil and gas exploration and development through multi-technology integration and innovation. This will provide technological support for safeguarding national energy security.

     

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