深海水下生产系统泄漏应急处置装备陆地测试方案设计与优化

Design and Optimization of Land-Based Test Scheme for Leakage Emergency Disposal Equipment of Deep-Sea Underwater Production Systems

  • 摘要: 为构建深海水下生产系统泄漏检测与应急处置装备的陆地全流程模拟测试平台,解决深海装备研发缺乏标准化测试环境的问题,基于雷诺数相似准则和弗劳德数相似准则,设计了涵盖水下井口、采油树、跨接管、中心管汇、生产立管、传输立管及海底管道的全流程陆地模拟系统,以实现海底管道泄漏检测、管汇泄漏定位、封堵器密封性能评估及柔性管耐压测试等内容。该系统提供了高压、高流速测试环境,可有效模拟极端工况下设备的性能,并基于Fluent对系统关键部件进行流场冲蚀数值模拟分析。分析表明,流体流向突变及流速梯度增大区域易诱发湍流冲蚀现象,在流速骤变位置冲蚀尤其严重。基于此,提出了结构优化设计策略,以有效降低冲蚀风险。作为业界首套深海水下生产系统全流程陆地模拟系统,该系统可为水下应急处置装备的研发验证提供标准化测试环境,其创新架构和测试方法将显著提升装备研发效率与测试的可靠性。

     

    Abstract: To construct a land-based full-process simulation test platform for leakage detection and emergency disposal equipment of deep-sea underwater production systems and address the absence of a standardized test environment in the research and development of deep-sea equipment, the similarity criteria of Reynolds and Froude were utilized to design a land-based full-process simulation system encompassing underwater wellheads, Christmas trees, crossover pipes, central manifolds, production risers, transmission risers, and submarine pipelines. This system aims to enable functions such as submarine pipeline leakage detection, manifold leakage localization, sealing performance evaluation of plugging devices, and pressure resistance testing of flexible pipes. The system provided a high-pressure and high-speed flow rate test environment capable of effectively simulating equipment performance under extreme operating conditions. Additionally, numerical simulations of flow field erosion for key system components were conducted using Fluent. Research findings indicate that areas with abrupt changes in fluid flow direction and increased velocity gradients are prone to induce turbulent erosion, particularly at locations where the velocity changes abruptly, resulting in severe erosion. Based on these insights, a structural optimization design strategy was proposed, which significantly mitigated erosion risks. As the industry’s first land-based full-process simulation system for deep-sea underwater production systems, this system offers a standardized test environment for the verification of underwater emergency disposal equipment research and development. Its innovative architecture and testing methods will substantially enhance the efficiency of equipment development and the reliability of testing outcomes.

     

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