海上深水油气田双层管双梯度钻井可行性实验研究

Experimental Study on Feasibility of Double-Layer Pipe Dual-Gradient Drilling in Offshore Deepwater Oil and Gas Fields

  • 摘要: 深水油气开采时面临安全密度窗口窄的问题,而双层管双梯度钻井是解决该问题的技术途径之一,但其系统结构和工作原理与现有钻井技术不同,需要进行可行性实验验证。基于流体力学理论,结合双层管双梯度钻井工作原理,研制了双层管双梯度钻井室内实验系统,开展了不同钻井液排量、不同返出液排量下举升泵泵压的变化实验,研究了钻井液排量、返出液流量对举升泵泵压、效率的影响。实验结果表明,钻井液排量为20~35 L/s时,双层管双梯度钻井举升系统能实现返出液流量大于钻井液排量的运行工况,且最大泵压达3.5 MPa;通过调节钻井液排量和返出液流量,可以精确调节举升泵泵压,实现井筒压力调节,验证了双层管双梯度钻井的可行性。研究结果明确了钻井液排量、返出液流量对井底压力的影响规律,为双层管双梯度钻井井底压力调控提供了实验依据。

     

    Abstract: Deepwater oil and gas extraction faces challenges due to narrow safe density windows. Double-layer pipe dual-gradient drilling presents a viable solution, differing significantly from conventional drilling in both system architecture and operational principles, thus necessitating experimental validation of its feasibility. Guided by fluid dynamics theory and the working principles of double-layer pipe dual-gradient drilling, a laboratory-scale experimental system was established. Experiments investigated the variation in lift pump pressure under different drilling fluid flow rates and return fluid flow rates. The study assessed the impact of these parameters on lift pump pressure and efficiency. Key findings demonstrate that the double-layer pipe dual-gradient drilling lift system achieves stable operation that the return fluid flow rate exceeds the drilling fluid flow rates at the drilling fluid flow rates of 20–35 L/s, and the maximum pump pressure can reach 3.5 MPa. Adjustment of drilling fluid and return fluid flow rates enables precise pressure regulation of wellbore, confirming the technical feasibility of this approach. This research elucidates how drilling fluid and return fluid flow rates influence bottom-hole pressure, offering an experimental foundation for pressure management in double-layer pipe dual-gradient drilling systems.

     

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