静态推靠机械式垂钻工具动静盘阀设计及缝隙流分析

Design and Crevice Flow Analysis of Static Thrust Vertical Drilling Dynamic and Static Disc Valve

  • 摘要: 为解决深井、超深井等钻井过程中复杂工况下防斜打直的技术难题,确定了可在高温、强振条件下经济、安全、可靠使用的静态推靠机械式垂钻工具的研制思路,对其关键组件动静阀盘组进行了摩阻力计算,对环阀间隙流动进行了有限元分析,基于井眼高低边快速关断响应规律设计了环形阀结构及流道,并使用全尺寸试验台架开展了ϕ177.8 mm静态推靠机械式垂钻工具地面水力台架试验。研究得出:为减小盘阀摩擦面积,将其设计为两层组合,上部设计异形孔和凸台,下部设计异形旁流道结构;采用硬质合金材料整体成型,上下盘阀间隙控制在0.5 mm,上下盘阀凸台高度均控制在0.25 mm;通过地面台架试验,证明动静阀盘组导向分流正常,密封保压性能指标达到了预期设计要求。研究结果可为静态推靠机械式垂钻工具的结构设计优化提供参考依据。

     

    Abstract: The exploitation of energy under complex conditions such as deep and ultra - deep wells requires an economic, safe and reliable vertical drilling system. The static push type vertical drilling tool (static-push vertical drilling tool) is a pure mechanical vertical drilling tool that can work under high-temperature and strong-vibration conditions. Based on the technical background of the static push type vertical drilling tool, frictional resistance calculation and finite element analysis of the annular valve clearance flow were carried out for its disc-shaped dynamic and static valve group. The annular valve structure and flow channel were designed based on the rapid shut-off response law of the wellbore high and low edges, and horizontal bench tests were conducted to verify its reliability. The results showed that in order to reduce the friction area of the disc valve, a two-layer combination design was considered. The upper irregular hole was designed with a convex platform, and the lower irregular side flow channel structure was designed. The hard alloy material was used for integral molding. The clearance between the upper and lower valves was controlled at 0.5 mm, and the height of the upper and lower valve convex platforms was controlled at 0.25 mm. The horizontal bench test verified its sealing and flow guiding effect, providing a design reference for static push vertical drilling tools.

     

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