电缆粘卡可视化预警系统研制及现场应用

Development and Field Application of Visual Cable Sticking Warning System

  • 摘要: 裸眼电缆测井时经常发生电缆粘卡,且常规电缆防粘卡技术识别井下粘卡的准确率低,易发生电缆卡死的问题,严重影响测井时效及作业成本。对近几年海上油田发生电缆粘卡油气井的马龙头张力(CHT)和电缆总张力(TTEN)进行研究分析,发现根据CHT曲线和TTEN曲线的关系可以直观判断井下电缆的状态。为此,将CHT和TTEN的相关系数作为电缆粘卡预警参数,通过统计分析发生电缆粘卡油气井的数据,确定了预警阈值,将电缆粘卡状态按低风险、中风险、高风险3个等级进行预警,并研制了WinchMonitor电缆粘卡可视化预警系统。南海东部油田27井次的现场应用结果表明,该系统能够基于实时采集的电缆张力数据,实现电缆粘卡颜色、声音的实时预警,确保在“黄金3分钟”内采取防卡、解卡措施,大幅提高了复杂情况下裸眼电缆测井作业的一次成功率。研究与应用结果表明,WinchMonitor电缆粘卡可视化预警系统规避了因电缆粘卡识别不及时、不准确导致电缆卡死的作业风险,实现了电缆粘卡的“零打捞”,大大降低了电缆测井成本。

     

    Abstract: Cable sticking incidents are a common issue during open-hole cable logging operations. Traditional anti-sticking technologies often fail to accurately identify cable sticking in wells, leading to frequent occurrences that significantly impact logging time and operational costs. This study analyzes the cable head tension (CHT) curve and total cable tension (TTEN) curve from recent cable sticking incidents in offshore oilfields. By examining the correlation between CHT and TTEN curves, the downhole cable status can be directly assessed. The correlation coefficient between CHT and TTEN is utilized as a warning parameter for cable sticking, with the warning threshold determined through statistical analysis of data from wells where sticking occurred. The cable sticking status is categorized into three risk levels: low, medium, and high, leading to the development of a visual cable sticking warning system, WinchMonitor. Field applications in 27 wells in the eastern South China Sea oilfield demonstrate that the system provides real-time color and sound warnings based on continuously collected cable tension data, enabling effective anti-sticking and removal measures within the critical “golden three minutes”. This significantly enhances the one-trip success rate of open-hole cable logging in complex scenarios. The research and application results indicate that the WinchMonitor system mitigates the cable sticking operational risks caused by failing to identify cable sticking promptly and accurately. The proposed system achieves “zero fishing” for cable sticking incidents and substantially reduces cable logging costs.

     

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