复合冲击载荷抑制PDC钻头破岩粘滑振动的试验研究

Experimental Study on Suppression of Stick-slip Vibration of PDC Bit by Composite Impact Load

  • 摘要: 深井超深井钻井过程中PDC钻头的粘滑振动是导致钻头非正常磨损的主要原因之一。为探索复合冲击载荷对PDC钻头粘滑振动的影响机制,利用冲击破岩试验装置研究了PDC钻头破岩过程中粘滑振动的发展规律,在此基础上通过引入复合冲击载荷,分析了轴扭复合冲击载荷对PDC钻头破岩过程中粘滑振动的影响规律。结果表明:固定驱动转速条件下,随着送钻速度增大,PDC钻头的粘滑振动会明显增强;当平均钻压为20.12 kN时,对应的最大滑脱速度超过驱动转速的2.5倍,此时粘滑比为1.31,钻头出现了间断停滞现象;粘滑振动的主频为冲击破岩试验装置扭转加载模块的一阶固有频率,复合冲击可以明显降低PDC钻头破岩过程中的粘滑现象,表现为主频处对应的转速显著降低。在文中试验参数范围内,频率50和100 Hz的复合冲击对粘滑振动的抑制效果最为明显。研究结果可为抑制PDC钻头破岩粘滑振动和研制复合冲击破岩工具提供指导。

     

    Abstract: The stick-slip vibration of PDC bit is one of the main factors leading to abnormal wear of the bit during deep and ultra-deep wells drilling. In this paper, the laboratory research on rock drilling stick-slip vibration of PDC bit is carried out by impact rock drilling device. And this device assembles the axial disc spring loading module and torsional elastic rod module to simulate the axial stiffness and torsional stiffness of the drill pipe, respectively. The device is also equipped with an axial-torsional composite impact module, so the influences of the combined axial-torsional impact load on the stick-slip vibration of PDC bit during drilling are also studied. The research results show that the elastic loading module used in the laboratory rock drilling device can simulate the stick-slip vibration phenomenon in the field PDC bit well drilling. The stick-slip vibration of PDC bit will be enhanced obviously with the increase of triping speed under the condition of fixed driving rotation speed. When the average weight on bit is 20.12kN, the corresponding maximum slip speed is more than 2.5 times the driving rotation speed, and the stick-slip ratio is 1.31, with intermittent rotation stagnation. The main frequency of the stick-slip vibration is the first-order natural frequency of the torsional loading module of the laboratory rock drilling device. The combined impact can significantly reduce the slip-slip phenomenon of PDC bit drilling, which is represented by the significant reduction of the rotation speed amplitude at the main frequency, and the combined impact of 50Hz and 100Hz has the most obvious inhibition on stick-slip vibration of this laboratory rock drilling device.

     

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