油气装备数字孪生技术体系构建与应用示范

Construction and application demonstration of digital twin technology system for oil and gas equipment

  • 摘要: 油气装备与数字孪生技术的结合,是实现无人化、智能化、经济化油气钻探开发工程的关键一步。为实现装备在工况复杂和作业环境恶劣条件下的行为状态监测、性能评估等系列功能,开展了油气装备数字孪生技术研究。依据数字孪生技术理论,考虑油气装备各系统间关系,结合多学科、多层次、多物理场耦合的描述方法,构建了一套基于结构性能响应和数据实时映射的油气装备数字孪生技术应用的流程体系。以齿轮齿条钻机为研究对象,建立了基于多系统、多尺度、多要素建模准则的齿轮齿条钻机起升系统的数字孪生体。通过应用示范,验证了理论研究的可靠性,为油气及相关领域装备的性能评估与寿命预测等方面研究提供了一套基于数字孪生技术的应用理论。

     

    Abstract: The combination of oil and gas equipment and digital twin technology is a key step to realize unmanned, intelligent and economical oil and gas drilling and development projects. In order to realize a series of functions such as behavior status monitoring and performance evaluation of equipment under complex working conditions and harsh working environment, the digital twin technology of oil and gas equipment is studied. According to the theory of digital twin technology, considering the relationship between various systems of oil and gas equipment, combined with the description method of multi-disciplinary, multi-level and multi-physical field coupling, a set of process system of digital twin technology application of oil and gas equipment based on structural performance response and real-time data mapping is constructed. Taking the rack and pinion drilling rig as the research object, a digital twin of the lifting system of the rack and pinion drilling rig based on multi-system, multi-scale and multi-factor modeling criteria is established. The reliability of theoretical research is verified by application demonstration, which provides a set of application theory based on digital twin technology for performance evaluation and life prediction of equipment in oil and gas and related fields.

     

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