基于Fluent-DPM方法的金属网布筛管冲蚀寿命三维仿真研究

Three Dimensional Numerical Simulation of Erosion Life of Metal Mesh Screen Pipe Based on Fluent-DPM Method

  • 摘要: 金属网布筛管在砂砾冲蚀作用下破坏严重,筛网冲蚀寿命难以预测。为此,建立了考虑金属网布筛管外层保护罩和内层筛网混合结构的三维仿真数值模拟模型,利用流体动力学离散颗粒流(DPM)方法,模拟生产过程中砂砾冲蚀金属网布过程,分析了流速对金属网布筛管冲蚀率的影响。研究结果表明,冲蚀破坏的临界流速为1.00 m/s,入口流速小于1.00 m/s时,数值模拟预测的冲蚀率与实验冲蚀率相当;入口流速大于1.00 m/s时,受筛管整体结构影响,数值模拟预测的冲蚀率比实验值大2.1倍。金属网布筛管外层保护罩结构是影响筛网过流流速的主要因素;受保护罩过流面积突然减小的影响,流体经过第一层筛网和第二层筛网的流速远大于外层保护罩入口的流速,导致金属网布产生冲蚀破坏。利用该方法现场预测8口生产井筛管寿命,与实际监测寿命相比,最大误差在10.5%以内,满足实际工程应用要求。研究表明,基于三维Fluent-DPM方法预测的金属网布筛管冲蚀寿命与实际情况基本一致,为金属网布筛管寿命预测提供了新的方法。

     

    Abstract: In order to solve the serious damage of the metal mesh screen tube under the erosion of sand particles and improve the prediction accuracy of the erosion life of the screen. A three-dimensional simulation numerical simulation model considering the mixed structure of the outer protective cover and the inner screen of the metal mesh screen tube was established, and the hydrodynamic discrete particle flow (DPM) method was used to simulate the process of the erosion of the metal mesh by the sand particles with the fluid flow in the production process, and the influence of different flow rates on the erosion rate of the metal mesh screen was analyzed, and the life of the screen was predicted. The results showed when the inlet flow velocity reaches 1 m/s, it is the critical flow velocity of erosion failure, and when the inlet flow velocity is less than 1.0 m/s, the erosion rate predicted by numerical simulation is comparable to the experimental erosion rate. When the inlet flow velocity is greater than 1 m/s, the flow velocity changes significantly due to the consideration of the overall structure of the screen, and the erosion rate predicted by numerical simulation is larger than the experimental value. When the flow velocity is 2.5 m/s, the predicted erosion rate of numerical simulation is 2.1 times higher than that of the experimental value. The structure of the outer protective cover of the metal mesh screen is the main factor affecting the overflow flow rate of the screen. Affected by the sudden small flow area of the protective cover, the flow velocity of the first and second layers of the screen is much greater than that of the inlet of the outer protective cover, resulting in erosion damage to the "hot spot" of the metal mesh. The method is used to predict the screen life of 8 production wells in the field, and the maximum error is within 10.5% compared with the actual monitoring life, which meets the accuracy requirements of practical engineering application.

     

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