仿生蠕动钻进工具的研制及现场试验

Development and Field Testing of the Bionic Peristaltic Drilling Tool

  • 摘要: 为提高长水平段水平井钻压传递效率,模仿蚯蚓的生理结构和运动原理,研制了一种仿生蠕动钻进工具。该工具利用一个脉冲发生器驱动多个振动短节,能够在实现钻柱蠕动的同时降低水力压耗。室内测试结果:排量为30 L/s时,仿生蠕动钻进工具的压力波动幅值接近2 MPa、振动频率为6.5 Hz,3个振动短节的振动幅度超过5 mm。该工具在新疆油田JHW8X-3X井的水平段进行了现场试验,进尺815.00 m,平均机械钻速12.48 m/h,与邻井采用振荡螺杆和水力振荡器等减阻提速工具的水平段相比,平均机械钻速提高了15.5%。现场试验结果表明,仿生蠕动钻进工具能够缓解钻柱的托压现象、提高钻压的传递效率,可为提高长水平段水平井的钻进效率提供一种有效的手段。

     

    Abstract: Mimicking the structure and movement principles of earthworms, a peristaltic load transfer method for the drill-string has been proposed as an innovative approach to enhance the transfer efficiency of weight on bit in long horizontal well sections. This paper presents the development of a bionic peristaltic drilling tool, which uses a pulse generator to drive multiple vibration subs. This design enables the drill-string to perform peristaltic motion while reducing hydraulic pressure loss. Laboratory tests showed that at a flow rate of 30 L/s, the tool's pressure fluctuation amplitude reached nearly 2 MPa, with a vibration frequency of 6.5 Hz, and the displacement amplitude of the three vibration subs exceeded 5 mm. Field test was conducted in the horizontal section of the JHW8X-3X well in the Xinjiang oil field, where a single tool set achieved a drilling footage of 815 m with an average penetration rate of 12.48 m/h. Compared to adjacent wells in the same block that used oscillating screw and Agitator tools, the average penetration rate increased by 15.5%. The field test results indicate that the bionic peristaltic drilling tool alleviates the problem of drill-string friction, promotes the transfer of weight on bit, and offers an effective solution for improving the drilling efficiency of long horizontal sections in horizontal wells.

     

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