超深井自动控制压井室内物理模拟试验及结果分析

Physical Simulation Experiment and Result Analysis of Automatically Controlled Killing in Ultra-Deep Well

  • 摘要: 现有超深井溢流压井技术依靠手动控制节流管汇,响应速度慢,井筒压力波动大,容易引发二次溢流、漏失等复杂情况,而自动控制压井技术可实现钻井时溢流压井作业稳定控制。为此,设计了比例–积分–微分(PID)与位移双层协同反馈的自动控制方法,开发了超深井自动控制压井系统,建立了自动控制压井物理模拟试验装置,开展了恒定目标压力、连续变化目标压力、压力突变干扰等条件下的自动控制压井试验。试验结果表明,自动控制压井系统能够在30 s左右完成节流阀开度的调节,节流压力波动范围小于0.02 MPa,与手动控制压井相比,自动控制压井系统具有良好的稳定性、准确性、反应速度和抗干扰能力。研究结果为超深井复杂地层安全压井提供了理论依据。

     

    Abstract: Existing ultra-deep well overflow killing relies on manual control of the choke manifold, which suffers from a slow response and large wellbore pressure fluctuation, likely resulting in complex situations such as secondary overflow and leakage. In contrast, automatically controlled killing can achieve the stable control of overflow killing operations during drilling. Therefore, the automatic control method integrating “proportional, integral, and differential (PID) + displacement” double-layer synergic feedback was designed. The automatically controlled killing system for ultra-deep wells was developed, and the physical simulation experiment device for automatically controlled killing was established. The automatically controlled killing experiment was carried out under the conditions of constant target pressure, continuously changing target pressure, and sudden pressure interference. The experiment results show that the automatically controlled killing system can adjust the choke valve opening within about 30 s, and the range of choke pressure fluctuation is less than 0.02 MPa. Compared with manually controlled killing, the automatically controlled killing system possesses good stability, accuracy, response speed, and anti-interference ability. The results of the study provide theoretical basis for the safe killing for complex formations in ultra-deep wells.

     

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