基于蒙脱石修饰的深层页岩封堵剂制备及性能研究

Preparation and Performance Study of Plugging Agents for Deep Shale Based on Montmorillonite Modification

  • 摘要: 深层页岩天然裂缝发育,普遍存在微/纳米级裂缝,但现有微纳米颗粒封堵剂存在易团聚和用量大等问题,导致井壁失稳、卡钻等井下复杂情况。为解决这一问题,首先以层状结构的蒙脱石为原料制备纳米蒙脱石,再通过原子转移自由基聚合法对纳米蒙脱石进行表面改性,合成具有疏水性的纳米封堵剂 N-MMT,采用红外光谱、能谱分析、粒度分析和扫描电镜等对其表征,采用岩心自吸试验、微孔滤膜滤失试验、高温老化试验等评价了N-MMT的封堵特性。试验结果表明,纳米封堵剂N-MMT 具有预先设计的基团,其平均粒径为526 nm,可显著降低岩心自吸能力,页岩岩心自吸量下降 66.7%,与油基钻井液常规处理剂配伍性好,高温高压滤失量降低47%,破乳电压有所升高,稳定性更强。纳米封堵剂N-MMT能吸附在页岩微纳米孔缝处形成致密封堵膜,阻止钻井滤液进入深层页岩裂缝,保护井壁稳定,具有较好的应用前景。

     

    Abstract: Natural fractures are developed in the deep shale, which are generally micro/nanoscale fractures. However, the existing micro/nanoparticle plugging agent is easy to agglomerate and usually used in a large amount, resulting in downhole failure and complex situations including wellbore instability and sticking. In order to solve this problem, nano-montmorillonite was prepared from layered montmorillonite, and then the surface of nano-montmorillonite was modified by atomic transfer radical polymerization. The hydrophobic nano-plugging agent N-MMT was synthesized. It was characterized by infrared spectrum, energy spectrum analysis, particle size analysis, and scanning electron microscope,etc. The plugging performance of N-MMT was evaluated by core imbibition experiment, microporous filtration membrane filtration test, and high-temperature aging test. The experimental results show that the nano-plugging agent N-MMT has a pre-designed group with an average size of 526 nm, which can significantly reduce the self-imbibition capacity of shale core, and the self-imbibition amount of shale core is decreased by 66.67%. N-MMT has good compatibility with conventional treatment agents for oil-based drilling fluid, which reduces the high-temperature and high-pressure filtration loss by 47%. In addition, it increases the emulsion-breaking voltage and enhances the stability of the system. Nano-plugging agent N-MMT can adhere to the surface of shale micro and nano pores to form a tight plugging film, preventing drilling filtrate from entering fractures in deep shale and protecting the borehole stability, and has certain application foreground.

     

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