小井眼水平井洗井岩屑清除效率研究

Cuttings Removal Efficiency for Slim-Hole Horizontal Well Washing

  • 摘要: 为研究小井眼水平井洗井钻柱旋转时的岩屑清除规律,针对玛湖深层三叠系长水平井小井眼洗井工况,进行了相似试验设计,开展了岩屑启动流速和岩屑清除效率的试验研究。试验发现,采用不同排量冲洗岩屑床时,岩屑床呈现稳定运移、沙丘式波浪运移和整体运移等3种运移形态。试验研究了岩屑床稳定运移形态下岩屑粒径、排量和钻柱转速对岩屑启动流速及钻柱转速对岩屑床高度和形成稳定岩屑床所需时间的影响规律,分析了岩屑床整体运移形态下岩屑粒径、排量和岩屑床初始质量对岩屑床清除效率的影响。研究结果表明,岩屑粒径越小所需启动流速越低,钻柱旋转后等效岩屑启动流速降低45.5%,钻柱转速升高会使形成稳定岩屑床所需时间缩短,岩屑清除效率提高;当岩屑床发生整体运移后,较低排量下岩屑床清除速度受岩屑粒径影响较小,高排量下大粒径岩屑床的运移速度快。排量和钻柱转速是提高洗井过程岩屑床清除效率的关键,而现在洗井时钻柱转速较低,可适当提高钻柱转速,以提高洗井效率。

     

    Abstract: In order to investigate the cuttings removal rule of rotary drill pipes in slim-hole horizontal well washing, a similar test design was carried out according to the washing condition of long slim-hole horizontal wells in the deep Triassic system of Mahu Sag, so as to investigate the cuttings start-up velocity and cuttings bed removal efficiency. The test found that the cuttings bed presented three transport modes: stable transport, dune wave-type transport, and overall transport when washed with different flow rates. The effects of particle size of cuttings, flow rate, and rotational speed on start-up velocity of cuttings in stable transport state of cuttings bed were studied through tests, as well as the effect law of the rotational speed of drill pipe on the height of cuttings bed and the time required to form a stable cuttings bed. The effects of particle size of cuttings, flow rate, and initial mass of cuttings bed on the removal efficiency of cuttings bed in overall transport state were investigated. The results show that the smaller particle size of cuttings indicates a smaller start-up velocity, and the equivalent start-up velocity of cuttings will be reduced by 45.5% after the drill pipe rotates. The increase in rotational speed of the drill pipe will shorten the time required to form a stable cuttings bed and improve the removal efficiency of cuttings. When the cuttings bed is in overall transport state, the removal speed of the cuttings bed is less affected by the particle size of the cuttings at low flow rates, and the transport speed of the cuttings bed with large particle size is faster at high flow rates. The flow rate and rotational speed of the drill pipe are the key to improving the removal efficiency of cuttings during well washing process. However, the rotational speed of the drill pipe is currently low during well washing process and can be appropriately increased to improve the well washing efficiency.

     

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