轴扭耦合冲击器结构设计与室内试验

Structure Design and Laboratory Testings of an Axial & Torsional Coupling Impactor

  • 摘要: 为提高PDC钻头切削齿在硬地层中的吃入深度、消除扭转振动带来的危害,在自激换向式扭冲总成结构的基础上,增设水力脉冲式轴冲总成,利用扭冲总成拨叉带动轴冲总成动盘阀同步旋转,使过流面积发生周期性变化,产生水力脉冲轴冲载荷,与扭冲载荷一起形成轴扭耦合冲击,设计出一种结构简单、冲击频率相同的新型轴扭耦合冲击器。同时,基于能量转换与守恒定律,建立了冲击器性能参数数学模型,并开展了轴扭耦合冲击器性能参数室内试验。试验结果表明,该轴扭耦合冲击器的压降、轴冲载荷与流量平方呈正比,扭冲载荷、冲击频率与流量呈线性增大关系,最大相对误差仅7.91%,验证了该数学模型的准确性。研究结果可为同类冲击钻井工具的开发提供理论指导。

     

    Abstract: To improve the penetration depth of cutters on polycrystalline diamond compact (PDC) bits in hard formations and eliminate the harm caused by torsional vibration, a hydraulic pulse-type axial impact assembly was added based on the structure of the self-excited reversing torsional impact assembly. A new type of axial & torsional coupling impactor was designed by using the fork in the torsional impact assembly to drive the dynamic disc-type valve in the axial impact assembly to rotate synchronously, causing periodic changes in the flow area and generating hydraulic pulse-type axial impact load, which forms axial & torsional coupling impact together with the torsional impact load. The impactor had the characteristics of simple structure with the same impact frequency. In addition, a mathematical model of impactor performance parameters was established based on law of conservation of energy. Laboratory experiments on performance parameters of the axial & torsional coupling impactor were conducted. The results showed that the pressure drop and the axial impact load of the impactor were proportional to the square of the flow rate, and the torsional impact load and impact frequency were linearly increased with the flow rate. The maximum relative error was only 7.91%, which verified the accuracy of the mathematical model. This study provides theoretical guidance for the development of similar impact drilling tools.

     

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