页岩气水平井暂堵球运移特性数值模拟研究

Numerical Simulation Study on the Migration Characteristics of Ball Sealers in Horizontal Shale Gas Wells

  • 摘要: 水平井暂堵压裂技术是提高非常规储层改造效果的关键,而暂堵球在水平井中的运移及封堵特性的准确预判是水平井暂堵压裂成功实施的关键。因此,需要利用数值模拟方法模拟暂堵球在水平井的运移和封堵特性。由于CFD-DEM耦合模型能够将暂堵球颗粒视为旋转的球体,实现颗粒与流体之间的双向耦合,因此基于CFD-DEM耦合方法建立了页岩气水平井井筒暂堵模型,分析了暂堵球粒径、压裂泵注排量和暂堵球密度对暂堵球运移和封堵性能的影响,结果表明,对于ϕ139.7 mm的单簇8孔螺旋分布式套管,孔眼与暂堵球直径之比为0.97左右时井筒暂堵效果最好;暂堵球的坐封效率随着泵注排量增大呈先升高后降低的趋势,泵注排量低于6 m3/min时,随着泵注排量增大,暂堵球坐封效率升高;泵排量为4~7 m3/min时,暂堵球的坐封效率较高;低密度暂堵球的坐封效率最高,高密度暂堵球的坐封效率最低;暂堵球最容易坐封在射孔簇后半段孔眼上,也能够坐封在第1个孔眼上。研究结果表明,基于CFD-DEM耦合的页岩气水平井井筒暂堵模型能够实现暂堵球在水平段运移过程的可视化,利用其可预测暂堵球的运移速度及坐封孔眼的位置,为水平井暂堵压裂施工设计提供指导。

     

    Abstract: Temporary plugging fracturing of horizontal wells is the key to improving the stimulation results of unconventional reservoirs. The accurate prediction of the migration and plugging characteristics of the ball sealer in horizontal wells plays a prominent role in the successful implementation of the temporary plugging and fracturing of horizontal wells. Therefore, it is necessary to employ numerical simulation methods to simulate the migration and plugging characteristics of ball sealer in horizontal wells. Since the coupled CFD-DEM model can treat the ball sealer as a rotating sphere and accomplish two-way coupling between particle and fluid, a numerical model of wellbore temporary plugging in horizontal shale gas wells was established based on the CFD-DEM coupling method to analyze the influence of ball sealer diameter, fracturing pump rate, and ball sealer density on the migration and sealing behavior of ball sealers. The results showed that for a casing diameter of ϕ139.7 mm, with a single-cluster and a 8-perforation spiral distribution, the effect of wellbore temporary plugging was the best when the ratio of perforation diameter to ball sealer diameter was about 0.97. The sealing efficiency of the ball sealer first increased and then decreased with the increase of pump rate. When the pump rate was less than 6 m3/min, the sealing efficiency of the ball sealer increased with the increase in the pump rate. When the pump rate was 4–7 m3/min, the sealing efficiency of the ball sealer was higher. The low-density ball sealer had the highest sealing efficiency, and the high-density ball sealer had the lowest sealing efficiency. In addition, the ball sealer was most likely to seal the perforation in the second half interval of the perforation cluster or the first perforation. The temporary plugging model of horizontal shale gas wells based on CFD-DEM coupling can provide a visualization of the migration process of the ball sealer in the horizontal section and predict the migration speed of the ball sealer and the position of the sealed perforation, which provides a guideline for the temporary plugging fracturing design and field implementation in horizontal wells.

     

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