基于形状记忆聚合物的温敏型堵漏材料制备与评价

汤龙皓, 王彦玲, 张传保, 许宁

汤龙皓,王彦玲,张传保,等. 基于形状记忆聚合物的温敏型堵漏材料制备与评价[J]. 石油钻探技术,2022, 50(5):70-75. DOI: 10.11911/syztjs.2022023
引用本文: 汤龙皓,王彦玲,张传保,等. 基于形状记忆聚合物的温敏型堵漏材料制备与评价[J]. 石油钻探技术,2022, 50(5):70-75. DOI: 10.11911/syztjs.2022023
TANG Longhao, WANG Yanling, ZHANG Chuanbao, et al. Preparation and evaluation of thermosensitive plugging materials based on shape memory polymers [J]. Petroleum Drilling Techniques,2022, 50(5):70-75. DOI: 10.11911/syztjs.2022023
Citation: TANG Longhao, WANG Yanling, ZHANG Chuanbao, et al. Preparation and evaluation of thermosensitive plugging materials based on shape memory polymers [J]. Petroleum Drilling Techniques,2022, 50(5):70-75. DOI: 10.11911/syztjs.2022023

基于形状记忆聚合物的温敏型堵漏材料制备与评价

基金项目: 国家自然科学基金联合基金重点项目“超深井安全高效井筒工作液构建及调控方法基础研究”(编号:U1762212)资助
详细信息
    作者简介:

    汤龙皓(1989—),男,山东东营人,2011年毕业于中国石油大学(华东)石油工程专业,2022年获中国石油大学(华东)油气田开发工程专业博士学位,主要从事新型油田化学材料的研发工作。E-mail:872591331@qq.com。

  • 中图分类号: TE28+3

Preparation and Evaluation of Thermosensitive Plugging MaterialsBased on Shape Memory Polymers

  • 摘要:

    传统堵漏材料对裂缝性漏失的封堵存在不足,针对该问题,将形状记忆聚合物材料引入封堵作业,利用其“温控形变”特性,制备出温敏型堵漏材料;采用热机械动力分析仪和形状恢复试验,评价了其玻璃态转变温度和形状记忆性能;通过裂缝封堵模拟试验,评价了温敏型堵漏材料的裂缝封堵效果,并探索了其裂缝封堵机理。研究结果表明:温敏型堵漏材料的形变温度(即玻璃态转变温度)可根据漏失层段位置需求在温度80~120 ℃范围内进行调控,形状记忆性能优异(形状恢复率大于95%),且耐温性能良好,初始热解温度230~258 ℃,可适用于温度80~120 ℃的地层,与传统堵漏材料复配后可封堵3~5 mm裂缝。研究结果可为研制和应用新型材料封堵裂缝提供参考。

    Abstract:

    Considering the insufficient ability of traditional plugging materials to seal fractured leakage, shape memory polymers (SMPs) were introduced for plugging. A thermosensitive plugging material was prepared based on SMPs for their “temperature-controlled deformation” property. Then, its glass transition temperature and shape memory performance were evaluated by the thermo-mechanical dynamic analyzer and shape recovery test. Moreover, the simulation tests of fracture plugging were carried out to assess the plugging capability of the polymers on fractures and explore the plugging mechanism. The research results indicated that the deformation temperature(glass transition temperature) of the thermosensitive plugging material could be regulated in the range of 80–120 ℃ according to the locations of the leakage layers, featuring excellent shape memorizing performance (with a shape recovery ratio of more than 95%). In addition, the temperature resistance of this material was good, with the initial pyrolysis temperature between 230 and 258 ℃, which meant that the material could be applied in a formation temperature environment of 80–120 ℃. The compound of this material and the traditional plugging material could successfully seal the fractures with width ranging from 3–5 mm. The research results can provide a reference for the preparation and application of this new material to fracture plugging.

  • 图  1   形状记忆聚合物E-MP固化反应前后的红外光谱

    Figure  1.   Fourier transform infrared spectroscopy (FT-IR) of SMP E-MP before and after the curing process

    图  2   不同配比形状记忆聚合物的热性能测试结果

    Figure  2.   Thermal properties of SMPs with different compositions

    图  3   不同配比形状记忆聚合物的形状恢复率与时间的关系

    Figure  3.   Relationship between shape recovery ratio and time of SMPs with different compositions

    图  4   形状记忆聚合物的高温膨胀性

    Figure  4.   High-temperature expansibility of SMPs

    图  5   长裂缝封堵模拟试验装置示意

    Figure  5.   Test device for long fracture plugging simulation

    表  1   形状记忆聚合物单体配比

    Table  1   Composition of SMP monomer

    样品质量分数,%
    E-51PMPTGE2-EMI
    E-MP1055.8537.666.210.28
    E-MP2048.1739.4012.040.39
    E-MP3040.9941.1117.570.33
    下载: 导出CSV

    表  2   不同配比形状记忆聚合物的耐温性能

    Table  2   Temperature resistance of SMPs with different compositions

    样品热解温度/℃玻璃态转变
    温度/℃
    t5t50
    E-MP10230.5336.586.2
    E-MP20255.0366.6101.4
    E-MP30258.2367.4107.5
    注:t5为样品质量损失5%时的外界温度,℃;t50为样品质量损失50%时的外界温度,℃。
    下载: 导出CSV

    表  3   不同配比形状记忆聚合物的形状恢复性能

    Table  3   Shape recovery performance of SMPs with differentcompositions

    样品形状固定率,
    %
    形状恢复率,
    %
    不同温度的形状恢复时间/s
    tgtg+10℃tg+20℃
    E-MP1098100372222
    E-MP2098100433025
    E-MP3098100434131
    下载: 导出CSV

    表  4   形状记忆聚合物对钻井液流变性的影响

    Table  4   Effect of SMPs on rheology of drilling fluids

    试验浆测试条件表观黏度/
    (mPa·s)
    塑性黏度/
    ( mPa·s)
    动切力/
    Pa
    基浆老化前34.517.015.0
    老化后33.518.014.0
    基浆+E-MP老化前35.016.016.0
    老化后34.017.514.5
    注:基浆为4.0%膨润土+0.4%CMC-LV+水。
    下载: 导出CSV

    表  5   裂缝封堵试验结果

    Table  5   Results of fracture plugging experiment

    堵漏
    工作液
    裂缝开度/
    mm
    温度/
    封堵突破
    压力/MPa
    漏失量/
    mL
    封堵
    效果
    1 3×2 25 0 全漏 无效
    100 0 全漏 无效
    2 3×2 25 0 全漏 无效
    100 12.8 23 有效
    4×3 100 11.5 36 有效
    注:堵漏工作液1为常规堵漏工作液,配方为4.0%膨润土+0.4%CMC-LV+0.2%FIB+4.0%QJD(8/10目)+3.0%QJD(10/20目)+水;堵漏工作液2为含有形状记忆聚合物颗粒的温敏型堵漏工作液,配方为4.0%膨润土+0.4%CMC-LV+0.2%FIB+4.0%QJD(8/10目)+3.0%QJD(10/20目)+3.0%E-MP(8/10目)+3.0%E-MP(10/20目)+水。
    下载: 导出CSV
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  • 收稿日期:  2021-11-10
  • 修回日期:  2022-06-08
  • 网络出版日期:  2022-11-03
  • 刊出日期:  2022-09-29

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