库车山前固井环空钻井液低剪切流变特性研究

Research on the Rheological Properties of Drilling Fluids in Annular Spacefor Cementing at Low Shear Rates in Kuqa Piedmont

  • 摘要: 针对塔里木盆地库车山前构造带超深天然气井四开、五开固井下套管时频繁漏失的问题,分析了下套管过程中环空钻井液的实际剪切速率,根据赫–巴流变模式,用全剪切速率(1.70~1 021.40 s–1)和低剪切速率(1.70~340.50 s–1)下的测试数据,分别拟合了油基钻井液的全剪切和低剪切流变参数,分析了全剪切和低剪切速率下激动压力的差异。研究发现:库车山前固井下套管时的实际钻井液剪切速率远小于常规全剪切速率的最高值1021.40 s–1;全剪切和低剪切速率下,流变参数随温度、压力变化的差异较大;全剪切速率下的套管激动压力小于低剪切速率,井深越大,全剪切和低剪切速率下的套管激动压力相差越大。研究结果表明,对于安全密度窗口窄的天然气井,应根据实际的钻井液低剪切速率范围,选择测试数据拟合对应的流变参数,并在此基础上根据允许的下套管激动压力,合理设计套管下入速度,从而降低下套管时的漏失量。

     

    Abstract: Due to the frequent lost circulation of drilling fluids while running casing for cementing at the fourth and fifth sections in ultra-deep natural gas wells in the tectonic belt of Kuqa Piedmont in Tarim Basin, the actual shear rates of annular drilling fluid while running casing were analyzed. On the basis of the Herschel-Bulkley model, the test data collected at full shear rates (1.70–1021.40 s–1) and low shear rates (1.70–340.50 s–1) were used to fit the corresponding rheological parameters of the oil-base drilling fluid respectively, and to analyze the surge pressure difference under the two scenarios. The research found out that in Kuqa Piedmont, the actual shear rates during casing running were far less than the highest value (1021.40 s–1) of regular full shear rates, and the rheological parameters varied greatly with the change of temperature and pressure at full and low shear rates. Moreover, the casing surge pressure at full shear rates was lower than that at low shear rates, and with the increase in well depth, the surge pressure difference between them was greater. The results showed that for natural gas wells with narrow safety density windows, the range of actual low shear rates of drilling fluid should be taken as the basis of fitting corresponding rheological parameters, and based on which, proper casing running speed should be designed to control the lost circulation according to the allowable surge pressure in the process.

     

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