Short Circuit Fault Test Method and Field Application of Short and Light Liners in Deep and Ultra-Deep Wells
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摘要: 为了精准测试深井超深井短轻尾管是否发生短路,在尾管短路常规测试方法的基础上,结合实际施工作业条件,提出了变密度浆体循环压力变化曲线测试方法,分析了变密度循环测试原理、控制过程,研究了可操作的测试流程与技术关键点。变密度浆体循环压力对井下循环通道变化具有较高的敏感性,反映在压力曲线上会有不同的压力变化,通过对比现场实测压力曲线与理论压力曲线,可准确判断井下管柱短路情况。现场应用表明,该测试方法具有抗干扰因素强、测试结果精准度高和现场操作简便的优点,能够准确判断尾管管柱是否发生短路。变密度浆体循环压力变化曲线测试方法解决了深井超深井短轻尾管短路测试难的问题,具有较好的现场推广应用价值。Abstract: To accurately test the short circuit of short and light liners in deep and ultra-deep wells, a test method for the circulating pressure curves of variable density slurry was proposed after analyzing conventional test methods for liner short circuits and considering actual construction conditions. The principle and control processes of variable density cyclic tests, operable test programs, and key technical points were studied. The circulating pressure of variable density slurry was highly sensitive to the changes in downhole circulation channels, shown in pressure curves as variations. The comparison between the measured and theoretical pressure curves can reveal the short circuit situation of downhole strings. Field application results prove the test method has the characteristics of strong anti-interference capability, accurate measurement results, and simple operation, which can correctly identify the short circuit of liner strings. The test method for the circulating pressure curves of variable density slurry has overcome the difficulty in testing the short and light liner short circuits in deep and ultra-deep wells, which is worthy of wide application.
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Keywords:
- liner /
- short circuit /
- lag time /
- circulating pressure /
- variable density slurry /
- volume per meter
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表 1 西南地区10#井ϕ177.8 mm尾管循环迟到时间测试结果
Table 1 Test results of the circulation lag time of ϕ177.8 mm liner in Well 10# of Soutuwest Area
序号 实测时间/
min泵冲 排量/
(L·s−1)指示物 返出情况 理论返出时间/min 从井底 从悬挂器 1 176 62 21.0 塑料条 107 min后出现第一片塑料条,109~116 min返出量增多 263 189 2 170 66 22.8 塑料条 153 min出现第一片塑料条,163~170 min返出量增多 242 174 3 120 93 30.0 塑料条、瓷片 120 min时见塑料条 172 123 4 107 93 30.0 瓜子、塑料条 64~77 min发现瓜子,107 min发现瓜子、塑料条;112~127 min返出物数量增多 172 123 5 131 90 29.0 塑料条、云母 109 min见第一片塑料片,121 min时共见22片;127 min见云母片,131 min见大量云母片,之后一直出 174 125 6 138 92 29.7 瓜子、塑料条 138 min见第一片塑料片;153 min时指示物增多,后零星出现瓜子和塑料条 173 125 7 167 93 30.0 密度1.80 kg/L
的重浆16 m3162~167 min 钻井液密度变化,167~189 min 钻井液密度变化明显 172 123 表 2 变密度浆体循环测试压力控制表
Table 2 Pressure control table for cyclic tests of variable density slurry
循环井段 替入量/m3 内外静压差/MPa 循环压力/MPa 循环时间/min 变密度浆体循环控制点 钻杆内 0 0 7.50 0 开始进入ϕ139.7 mm钻杆 8.50 –4.09 11.59 17.7 全部进入ϕ139.7 mm钻杆 30.28 –4.09 11.59 80.8 开始进入ϕ101.6 mm钻杆 8.50 –8.34 15.84 98.5 全部进入ϕ101.6 mm钻杆 4.85 –8.34 15.84 108.6 开始进入ϕ139.7 mm套管 套管底进环空 5.00 –5.84 13.34 119.0 开始进入ϕ139.9 mm套管环空 1.31 –3.41 10.91 121.8 开始进入环空ϕ193.7 mm套管 1.65 –0.53 8.03 125.2 开始进入ϕ101.6 mm钻杆环空 0.54 0.20 7.30 126.3 全部进入ϕ139.9 mm套管 5.00 4.49 3.01 136.7 全部进入ϕ139.9 mm套管环空 尾管顶部短路进环空 8.50 3.18 4.32 126.3 经ϕ139.9 mm套管顶部全部进入钻套环空 -
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