Research on Drilling Tool Wear and Anti-Wear Technology for Hot Dry Rock Drilling
-
摘要: 为了明确干热岩钻井过程中的钻具磨损机理,并采取合适的防磨技术方案来降低钻具磨损,首先分析了井眼内钻柱的运动状态,描述了钻柱与井壁的接触关系,并采用有限单元法建立了钻柱动力学有限元理论分析模型;然后以某干热岩典型实钻井为例,通过求解钻柱动力学模型,分析了钻具与井壁的接触状态;最后以降低钻具与井壁间的接触作用力为目标,探讨了钻具组合和钻进参数对钻具动态特性的影响规律,并进行了钻具组合优化和钻进参数优选,给出了钻具组合、钻进参数防磨推荐技术方案。该防磨技术在某干热岩井钻井作业中进行了试验,进尺116.00 m,稳定器外径磨损3.0 mm,取得了较好的钻具防磨效果。研究给出的钻具组合、钻进参数防磨技术方案,为解决干热岩钻井钻具磨损问题提供了新的技术手段。Abstract: In order to clarify the wear mechanism of drilling tools during hot dry rock drilling and propose an appropriate anti-wear technical scheme to alleviate the wear of drilling tools, the motion state of drilling string in the wellbore was first analyzed and the contact relationship between the drilling string and the sidewall was described. Furthermore, the finite element method was used to establish a model for analyzing the drilling string dynamics. Later, by taking the drilling of a typical hot dry rock well as an example, the contact state between the drilling tool and the sidewall was analyzed by solving the dynamic model of the drilling string. Finally, with the goal of reducing the contact force between drilling tool and sidewall, the influence law of BHA (bottom hole assembly) and drilling parameters on the dynamic characteristics of drilling tools were analyzed. In addition, the recommended anti-wear technical scheme of BHA and drilling parameters was proposed through the optimization of BHA and drilling parameters. The technical scheme was then tested and applied in on-site hot dry rock drilling. After drilling 116.00 m, the stabilizer was worn by only 3.0 mm, indicating that a good anti-wear effect was obtained. This technical scheme can provide a new solution to alleviate drilling tool wear in hot dry rock drilling.
-
Keywords:
- hot dry rock /
- drilling tool /
- wear /
- bottom hole assembly /
- motion state /
- contact force
-
-
-
[1] 曾义金. 干热岩热能开发技术进展与思考[J]. 石油钻探技术, 2015, 43(2): 1–7. ZENG Yijin. Technical progress and thinking for development of hot dry rock geothermal resources[J]. Petroleum Drilling Techniques, 2015, 43(2): 1–7.
[2] KELKAR S, WOLDEGABRIEL G, REHFELDT K. Lessons learned from the pioneering hot dry rock project at Fenton Hill, USA[J]. Geothermics, 2016, 63: 5–14. doi: 10.1016/j.geothermics.2015.08.008
[3] 张森琦,吴海东,张杨,等. 青海省贵德县热水泉干热岩体地质—地热地质特征[J]. 地质学报, 2020, 94(5): 1592–1605. ZHANG Senqi, WU Haidong, ZHANG Yang, et al. Characteristics of regional and geothermal geology of the Reshuiquan HDR in Guide County, Qinghai Province[J]. Acta Geologica Sinica, 2020, 94(5): 1592–1605.
[4] 谢文苹,路睿,张盛生,等. 青海共和盆地干热岩勘查进展及开发技术探讨[J]. 石油钻探技术, 2020, 48(3): 77–84. doi: 10.11911/syztjs.2020042 XIE Wenping, LU Rui, ZHANG Shengsheng, et al. Progress in hot dry rock exploration and a discussion on development technology in the Gonghe Basin of Qinghai[J]. Petroleum Drilling Techniques, 2020, 48(3): 77–84. doi: 10.11911/syztjs.2020042
[5] 思娜,叶海超,牛新明,等. 油气钻井技术在干热岩开发中的适应性分析[J]. 石油钻探技术, 2019, 47(4): 35–40. doi: 10.11911/syztjs.2019042 SI Na, YE Haichao, NIU Xinming, et al. Analysis on the adaptability of oil and gas drilling technologies in development for hot dry rocks[J]. Petroleum Drilling Techniques, 2019, 47(4): 35–40. doi: 10.11911/syztjs.2019042
[6] 叶顺友,杨灿,王海斌,等. 海南福山凹陷花东1R井干热岩钻井关键技术[J]. 石油钻探技术, 2019, 47(4): 10–16. doi: 10.11911/syztjs.2019030 YE Shunyou, YANG Can, WANG Haibin, et al. Key drilling technologies for hot dry rock in Well HD-1R in the Hainan Fushan Sag[J]. Petroleum Drilling Techniques, 2019, 47(4): 10–16. doi: 10.11911/syztjs.2019030
[7] JANSEN J D. Whirl and chaotic motion of stabilized drill collars[J]. SPE Drilling Engineering, 1992, 7(2): 107–114. doi: 10.2118/20930-PA
[8] 高宝奎,高德利,谢金稳. 钻柱涡动及其应用[J]. 石油大学学报(自然科学版), 1997, 21(1): 25–27, 115. GAO Baokui, GAO Deli, XIE Jinwen. Drillstring whirling and its application[J]. Journal of the University of Petroleum, China (Edition of Natural Science), 1997, 21(1): 25–27, 115.
[9] 管志川,靳彦欣,王以法. 直井底部钻柱运动状态的实验研究[J]. 石油学报, 2003, 24(6): 102–106. doi: 10.3321/j.issn:0253-2697.2003.06.022 GUAN Zhichuan, JIN Yanxin, WANG Yifa. Experimental research on motion behavior of bottom drill string in straight hole[J]. Acta Petrolei Sinica, 2003, 24(6): 102–106. doi: 10.3321/j.issn:0253-2697.2003.06.022
[10] 姚建林,狄勤丰,胡以宝,等. 空气钻井斜直井眼中钻柱的动力学特性及失效机理[J]. 中国石油大学学报(自然科学版), 2008, 32(3): 63–67. YAO Jianlin, DI Qinfeng, HU Yibao, et al. Dynamic characteristics and failure mechanism of drill string in straight hole with air drilling[J]. Journal of China University of Petroleum(Edition of Natural Science), 2008, 32(3): 63–67.
[11] 祝效华,李柯. 铝合金钻杆在长水平井段延伸钻进的可行性[J]. 天然气工业, 2020, 40(1): 88–96. doi: 10.3787/j.issn.1000-0976.2020.01.012 ZHU Xiaohua, LI Ke. Feasibility of extended drilling of aluminum alloy drill pipes in long horizontal wells[J]. Natural Gas Industry, 2020, 40(1): 88–96. doi: 10.3787/j.issn.1000-0976.2020.01.012
[12] CAYEUX E, SKADSEM H J, CARLSEN L A, et al. Analysis of asymmetric tool-joint wear while drilling long horizontal sec-tions[R]. SPE 191339, 2018.
[13] CAYEUX E, SKADSEM H J, DAIREAUX B, et al. Challenges and solutions to the correct interpretation of drilling friction tests[R]. SPE 184657, 2017.
[14] 王斌斌,张杨. 钻杆防磨保护套在水平井水平段中的仿真分析[J]. 石油机械, 2006, 34(1): 33–35. doi: 10.3969/j.issn.1001-4578.2006.01.009 WANG Binbin, ZHANG Yang. Simulation of drill pipe protection tube in horizontal well[J]. China Petroleum Machinery, 2006, 34(1): 33–35. doi: 10.3969/j.issn.1001-4578.2006.01.009
[15] 赵惠清,张杨. 钻柱接触位置与防磨工具的应用仿真分析[J]. 石油机械, 2007, 35(3): 50–53. doi: 10.3969/j.issn.1001-4578.2007.03.018 ZHAO Huiqing, ZHANG Yang. Simulation analysis of contact position of drill stem and application of antiwear tool[J]. China Petroleum Machinery, 2007, 35(3): 50–53. doi: 10.3969/j.issn.1001-4578.2007.03.018
[16] 李子丰. 油气井杆管柱力学研究进展与争论[J]. 石油学报, 2016, 37(4): 531–556. doi: 10.7623/syxb201604013 LI Zifeng. Research advances and debates on tubular mechanics in oil and gas wells[J]. Acta Petrolei Sinica, 2016, 37(4): 531–556. doi: 10.7623/syxb201604013
[17] ZHU Weiping, DI Qinfeng. Effect of prebent deflection on lateral vibration of stabilized drill collars[J]. SPE Journal, 2011, 16(1): 200–216. doi: 10.2118/120455-PA
[18] STROUD D R H, LINES L A, MINETT-SMITH D J. Analytical and experimental backward whirl simulations for Rotary Steerable bottom hole assemblies[R]. SPE 140011, 2011.
[19] LIU Yongsheng, GAO Deli. A nonlinear dynamic model for characterizing downhole motions of drill-string in a deviated well[J]. Journal of Natural Gas Science and Engineering, 2017, 38: 466–474. doi: 10.1016/j.jngse.2017.01.006
[20] LIU Xianbo, VLAJIC N, LONG Xinhua, et al. Nonlinear motions of a flexible rotor with a drill bit: stick-slip and delay effects[J]. Nonliear Dynamics, 2013, 72(1/2): 61–77.
[21] GUAN Zhichuan, WANG Heng, SHI Yucai, et al. Dynamic behavior analysis of push-the-bit rotary steerable bottom hole assembly[J]. Journal of Mechanical Science and Technology, 2019, 33(4): 1501–1511. doi: 10.1007/s12206-019-0302-5
[22] KHULIEF Y A, Al-NASER H. Finite element dynamic analysis of drillstrings[J]. Finite Elements in Analysis and Design, 2005, 41(13): 1270–1288. doi: 10.1016/j.finel.2005.02.003
[23] 祝效华,刘清友,童华. 三维井眼全井钻柱系统动力学模型研究[J]. 石油学报, 2008, 29(2): 288–291, 295. doi: 10.3321/j.issn:0253-2697.2008.02.025 ZHU Xiaohua, LIU Qingyou, TONG Hua. Research on dynamics model of full hole drilling-string system with three-dimensional trajectory[J]. Acta Petrolei Sinica, 2008, 29(2): 288–291, 295. doi: 10.3321/j.issn:0253-2697.2008.02.025
[24] LIAN Zhanghua, ZHANG Qiang, LIN Tiejun, et al. Experimental and numerical study of drill string dynamics in gas drilling of horizontal wells[J]. Journal of Natural Gas Science and Engineering, 2015, 27: 1412–1420. doi: 10.1016/j.jngse.2015.10.005
[25] HU Yibao, DI Qinfeng, ZHU Weiping, et al. Dynamic characteristics analysis of drillstring in the ultra-deep well with spatial curved beam finite element[J]. Journal of Petroleum Science and Engineering, 2012, 82/83(2): 166–173.
[26] WANG Heng, GUAN Zhichuan, SHI Yucai, et al. Modeling and analyzing the motion state of bottom hole assembly in highly deviated wells[J]. Journal of Petroleum Science and Engineering, 2018, 170: 763–771. doi: 10.1016/j.petrol.2018.07.005
[27] 杨延栋,陈馈,李凤远,等. 盘形滚刀磨损预测模型[J]. 煤炭学报, 2015, 40(6): 1290–1296. YANG Yandong,CHEN Kui,LI Fengyuan,et al. Wear prediction model of disc cutter[J]. Journal of China Coal Society, 2015, 40(6): 1290–1296.
-
期刊类型引用(34)
1. 纪照生,袁国栋,晁文学,蒋金宝,白旺东. 塔里木盆地超深小井眼定向钻井提速提效关键技术. 石油钻探技术. 2024(04): 8-14 . 本站查看
2. 刘彪,潘丽娟,王沫. 顺北油气田二区断控体油气藏井身结构设计及配套技术. 断块油气田. 2023(04): 692-697 . 百度学术
3. 邱春阳,张翔宇,朱福军,秦涛,王智,温守云. 超深水平井钾胺盐抗高温防塌钻井液技术. 精细石油化工进展. 2023(04): 1-5 . 百度学术
4. 王龙,方静,董秀民,王金树,方俊伟,耿云鹏,张建军,徐同台. 储层友好型钻井液用超微四氧化三锰. 钻井液与完井液. 2023(04): 467-474 . 百度学术
5. 伍兴东. 顺北油田特深井裸眼坍塌处理工艺技术与应用. 内蒙古石油化工. 2022(04): 88-90 . 百度学术
6. 李科,赵怀珍,李秀灵,周飞. 抗高温高性能水基钻井液及其在顺北801X井的应用. 钻井液与完井液. 2022(03): 279-284 . 百度学术
7. 刘湘华,刘彪,杜欢,王沫. 顺北油气田断裂带超深水平井优快钻井技术. 石油钻探技术. 2022(04): 11-17 . 本站查看
8. 陈宗琦,刘湘华,白彬珍,易浩. 顺北油气田特深井钻井完井技术进展与发展思考. 石油钻探技术. 2022(04): 1-10 . 本站查看
9. 王萍,樊佳勇,韩成福,王亮,屈展,黄海,顾甜利. 苏里格气田区小井眼二开水平井优化设计. 科学技术与工程. 2022(28): 12349-12354 . 百度学术
10. 张建龙,李瑞刚,温炜,张洪宁,殷子横. 提高MWD仪器在特深小井眼水平井测量可靠性的方法. 石油钻采工艺. 2022(04): 430-435+443 . 百度学术
11. 杨静,涂福洪,霍如军,陶瑞东,尚子博,郭亮. 苏里格南区块小井眼钻井关键技术. 石油钻探技术. 2021(01): 22-27 . 本站查看
12. 邱春阳,张翔宇,赵红香,王雪晨,张海青,陈二丁. 顺北区块深层井壁稳定钻井液技术. 天然气勘探与开发. 2021(02): 81-86 . 百度学术
13. 赵建军,崔晓杰,曹海涛,赵晨熙. 高频液力扭转冲击钻井提速工具设计与分析. 机床与液压. 2021(14): 84-88 . 百度学术
14. 孔丽姝,路清华,何毓新,顾忆,孙永革. 塔里木盆地顺北地区深部油藏轻烃地球化学特征及其指示意义. 地球化学. 2021(03): 261-272 . 百度学术
15. 杨军义,王西江. 顺北区块火成岩侵入体井壁稳定分析及对策. 内蒙古石油化工. 2021(10): 54-56+86 . 百度学术
16. 翟科军,于洋,刘景涛,白彬珍. 顺北油气田火成岩侵入体覆盖区超深井优快钻井技术. 石油钻探技术. 2020(02): 1-5 . 本站查看
17. 孙明光. 顺北油田超深小井眼水平井定向钻井技术. 钻采工艺. 2020(02): 19-22+1-2 . 百度学术
18. 刘彪,张俊,王居贺,李文霞,李少安. 顺北油田含侵入岩区域超深井安全高效钻井技术. 石油钻采工艺. 2020(02): 138-142 . 百度学术
19. 王建云,杨晓波,王鹏,范红康. 顺北碳酸盐岩裂缝性气藏安全钻井关键技术. 石油钻探技术. 2020(03): 8-15 . 本站查看
20. 于洋,李双贵,高德利,李光乔. 顺北5-5H超深?120.65 mm小井眼水平井钻井技术. 石油钻采工艺. 2020(03): 276-281 . 百度学术
21. 刘彪,许瑞,王居贺,闫铁,孙文峰,邵阳. 基于改进的主成分分析法的钻头优选评价模型. 石油机械. 2020(09): 8-14 . 百度学术
22. 唐洪林,孙荣华. 永3-侧平1深层小井眼侧钻水平井钻井技术. 科技创新与应用. 2019(06): 147-148+150 . 百度学术
23. 乔浩,殷会鹏,袁君. 小井眼快优钻井关键技术研究. 化工管理. 2019(10): 77 . 百度学术
24. 刘彪,潘丽娟,王圣明,李小爱,李双贵. 顺北油气田超深井井身结构系列优化及应用. 石油钻采工艺. 2019(02): 130-136 . 百度学术
25. 康鹏,李琰,戴永鹏,贾利春,寇明. 哈拉哈塘Ф104.8 mm小井眼超深定向井难点分析及改进方向. 钻采工艺. 2019(03): 122-124 . 百度学术
26. 邹书强,张红卫,伊尔齐木,李翔. 顺北一区超深井窄间隙小尾管固井技术研究. 石油钻探技术. 2019(06): 60-66 . 本站查看
27. 赵建军,崔晓杰,赵晨熙,胡亮,尹慧博,马兰荣. 高频液力扭力冲击器设计与试验研究. 石油化工应用. 2018(02): 5-10 . 百度学术
28. 李亚南,于占淼,晁文学,孔华,王安广. 顺北评2H超深小井眼侧钻水平井技术. 石油钻采工艺. 2018(02): 169-173 . 百度学术
29. 李云峰,徐吉,徐小峰,朱宽亮,吴艳. 南堡2号构造深层潜山水平井钻井完井技术. 石油钻探技术. 2018(02): 10-16 . 本站查看
30. 陈养龙,席宝滨,晁文学,朱伟厚. 顺北区块Ⅰ号断裂带钻井分层提速技术. 断块油气田. 2018(05): 649-652 . 百度学术
31. 张晓广. 伊拉克米桑油田深井水平井钻井技术. 探矿工程(岩土钻掘工程). 2018(11): 24-28 . 百度学术
32. 张俊,徐珊,张进双,孙连忠,徐江. 巴楚隆起夏河区块风险探井钻井优化设计. 断块油气田. 2017(03): 417-420 . 百度学术
33. 赵志国,白彬珍,何世明,刘彪. 顺北油田超深井优快钻井技术. 石油钻探技术. 2017(06): 8-13 . 本站查看
34. 查春青,柳贡慧,李军,李玉梅,席岩,连威. 复合冲击钻具的研制及现场试验. 石油钻探技术. 2017(01): 57-61 . 本站查看
其他类型引用(5)