The Design and Experimental Study of PDM Driven Rotary Percussion Drilling Tool
-
摘要: 为提高石油钻井破岩效率,将螺杆高速旋转与冲击器高频冲击相结合,设计了一种螺杆钻具驱动的新型机械式旋冲钻井工具。在设计旋冲钻井工具结构的基础上,建立了直井中单次冲击功、冲击频率等关键参数的计算模型,并进行了实例计算分析。计算结果表明,直井中单次冲击功仅是凸轮推程和钻压的函数,当钻柱结构确定且存在一定长度(大于500 m)的φ127.0 mm钻杆时,单次冲击功与钻压成正比关系,改变钻压可实时调整冲击功。工程样机测试表明,该工具结构设计合理,能够实现螺杆驱动钻头高速旋转和高频冲击,进一步提高工具的耐磨性能后具有良好的应用前景。Abstract: In order to improve the efficiency of rock-breaking in drilling operation, a new type of mechanical rotary percussion drilling tool driven by PDM has been designed, which combined high-speed PDM with high-frequency percussion device. On basis of structural design, a calculation model with single-time percussion power, percussion frequency and other key parameters has been established for vertical wells, and converted into a model calculation and analysis. Calculation results showed that single-time percussion power is only a function of cam stroke and WOB. When the drill string assembly is determined and has a certain length of greater than 500 m, and is composed of drill pipe with the size of φ127.0 mm, a single percussion power is positively proportional to the WOB, thus the percussion power can be adjusted by changing the WOB. The engineering prototype testing showed that the newly developed tools had a suitable structure, which can make high-speed rotation and high-frequency percussion to the bit that driven by the PDM, it has the potential to further improve its wear resistance.
-
Keywords:
- percussion tool /
- PDM /
- rotary percussion drilling /
- parameter design /
- percussion power /
- percussion frequency
-
-
[1] 黄仁山.油气工业可借鉴的冲击回转钻进技术[J].石油钻探技术,1996,24(4):18-20,64. HUANG Renshan.The percussion rotary drilling technique that can be learned by oil and gas industry[J].Petroleum Drilling Techniques,1996,24(4):18-20,64. [2] 付加胜,李根生,田守嶒,等.液动冲击钻井技术发展与应用现状[J].石油机械,2014,42(6):1-6. FU Jiasheng,LI Gensheng,TIAN Shouceng,et al.The current development and application of hydraulic percussion drilling technology[J].China Petroleum Machinery,2014,42(6):1-6. [3] 李广国,索忠伟,王甲昌,等.射流冲击器配合PDC钻头在超深井中的应用[J].石油机械,2013,41(4):31-34. LI Guangguo,SUO Zhongwei,WANG Jiachang,et al.Application of jet hammer and PDC bit in superdeep well[J].China Petroleum Machinery,2013,41(4):31-34. [4] 刘天科.自激振荡式旋转冲击钻井工具在胜利油田的应用[J].石油钻采工艺,2012,34(4):54-56. LIU Tianke.Application of self-oscillating rotary percussion drilling tools in Shengli Oilfield[J].Oil Drilling Production Technology,2012,34(4):54-56. [5] 蒋宏伟,刘永胜,翟应虎,等.旋冲钻井破岩力学模型的研究[J].石油钻探技术,2006,34(1):13-16. JIANG Hongwei,LIU Yongsheng,ZHAI Yinghu,et al.Research on rock-crushing mechanics model in rotary and percussive drilling[J].Petroleum Drilling Techniques,2006,34(1):13-16. [6] 闫铁,李玮,毕雪亮,等.一种基于破碎比功的岩石破碎效率评价新方法[J].石油学报,2009,30(2):291-294. YAN Tie,LI Wei,BI Xueliang,et al.A new evaluation method for rock-crushing efficiency based on crushing work ratio[J].Acta Petrolei Sinica,2009,30(2):291-294. [7] 陶兴华.液动射流式冲击器工作数学模型的建立[J].石油钻探技术,2005,33(1):44-47. TAO Xinghua.A mathematic model of hydraulic percussion tool[J].Petroleum Drilling Techniques,2005,33(1):44-47. [8] 韩志勇.垂直井眼内钻柱的轴向力计算及强度校核[J].石油钻探技术,1995,23(增刊1):8-13,84. HAN Zhiyong.Study on axial force calculating and strength testing for drilling in vertical holes[J].Petroleum Drilling Techniques,1995,23(supplement 1):8-13,84. [9] 黄根炉,韩志勇.设计井眼中钻柱轴向变形分析与计算[J].石油钻探技术,1999,27(6):4-5. HUANG Genlu,HAN Zhiyong.Analysis and calculations of axial deformation of drill string in borehole plan[J].Petroleum Drilling Techniques,1999,27(6):4-5. [10] 李国华,鲍洪志,陶兴华.旋冲钻井参数对破岩效率的影响研究[J].石油钻探技术,2004,32(2):4-7. LI Guohua,BAO Hongzhi,TAO Xinghua.Effects of drilling conditions on crushing rocks while rotary percussion drilling[J].Petroleum Drilling Techniques,2004,32(2):4-7. -
期刊类型引用(21)
1. 孙养清,易先中,万继方,马健祺,吴霁薇,易军,殷光品. 旋冲钻具凸轮-滚轮冲击机构工作特性分析. 煤田地质与勘探. 2024(03): 164-175 . 百度学术
2. 雷宇奇,房伟,蔡晨光,杨高,于东兵,康凯,田家林. PDC钻头复合冲击井下破岩特性模拟研究. 石油机械. 2023(05): 25-32 . 百度学术
3. 祝效华,李瑞,刘伟吉,李枝林,陆灯云. 深层页岩气水平井高效破岩提速技术发展现状. 西南石油大学学报(自然科学版). 2023(04): 1-18 . 百度学术
4. 张昕,乔东宇,王新,王新东,李富强,赵益书,唐顺东,汤历平,徐小喧. 旋转冲击钻井提速装置的研制与应用. 钻采工艺. 2022(05): 106-111 . 百度学术
5. 赵建军,赵晨熙,崔晓杰,胡群爱. 减震稳扭旋冲钻井提速工具可变节流口特性分析. 机械科学与技术. 2021(04): 592-597 . 百度学术
6. 张海平. 井下动力驱动的旋冲钻井工具设计计算与试验. 机械设计与研究. 2020(01): 202-205 . 百度学术
7. 谷磊. 自适应钻头与井下动力钻具研究进展. 装备机械. 2020(02): 22-26 . 百度学术
8. 张海平. 旋冲钻井装置设计. 机械设计. 2020(08): 97-101 . 百度学术
9. 张海平. 机械式旋转冲击钻井工具结构设计与试验. 石油机械. 2020(12): 9-14 . 百度学术
10. 王甲昌,滕春鸣,张海平,张仁龙,玄令超. 机械式旋转冲击钻井工具研制及试验. 钻采工艺. 2020(06): 68-71+10 . 百度学术
11. 曾义金. 海相碳酸盐岩超深油气井安全高效钻井关键技术. 石油钻探技术. 2019(03): 25-33 . 本站查看
12. 胡群爱,孙连忠,张进双,张俊,刘仕银. 硬地层稳压稳扭钻井提速技术. 石油钻探技术. 2019(03): 107-112 . 本站查看
13. 思娜,叶海超,牛新明,王磊,冯建赟,靳瑞环. 油气钻井技术在干热岩开发中的适应性分析. 石油钻探技术. 2019(04): 35-40 . 本站查看
14. 索忠伟. ?228.6mm射流冲击器研制及硬地层提速试验. 石油钻探技术. 2019(04): 54-58 . 本站查看
15. 王甲昌,张海平,张仁龙,玄令超. 旋冲螺杆钻具在临盘油田的试验应用. 探矿工程(岩土钻掘工程). 2019(12): 44-49 . 百度学术
16. 郭瑞云,姜玉侠. 石油钻井杆的现状与应用研究. 化工管理. 2017(20): 90 . 百度学术
17. 梁志新. 螺杆驱动旋冲钻井工具的设计及试验应用. 石化技术. 2017(03): 33+46 . 百度学术
18. 陈勇,吴仲华,聂云飞,陈忠帅,曹小娟,李爱星. 应用于螺杆钻具的轴向振动冲击装置研制. 石油钻采工艺. 2017(02): 212-217 . 百度学术
19. 查春青,柳贡慧,李军,李玉梅,席岩,连威. 复合冲击钻具的研制及现场试验. 石油钻探技术. 2017(01): 57-61 . 本站查看
20. 梁奇敏,何俊才,张弘,张翼,刘新云. 钻井提速工具经济性预测评价方法. 石油钻探技术. 2017(03): 57-61 . 本站查看
21. 陈明,黄志远,马庆涛,刘云鹏,葛鹏飞,夏广强. 马深1井钻井工程设计与施工. 石油钻探技术. 2017(04): 15-20 . 本站查看
其他类型引用(8)
计量
- 文章访问数: 2508
- HTML全文浏览量: 103
- PDF下载量: 3221
- 被引次数: 29