The complex engineering geological conditions of shale oil in Jiyang Depression lead to some pro-minent problems, such as a long drilling cycle, high complex time efficiency, and difficulties in controlling cementing quality and fracturing. In response to them, key engineering technologies for the three-dimensional development of multiple formations of shale oil reservoir were developed through technology research and integration, including drilling engineering design for three-dimensional development in multiple formations, technologies for improving drilling speed and efficiency, technologies of preventing drilling fluids from pollution by shale oil, cementing technologies for horizontal sections, and fracturing technologies for high-efficiency stimulation. These key technologies were applied in the FY pilot demonstration well group. The average drilling cycle of eight wells in the group was 59.58 d, and the average completion period was 69.95 d. The complex time efficiency was decreased by 51% compared with that before the application of these technologies, and 252 sections were fractured successfully. The results of research and field application demonstrated that the series of technologies can tackle the technical problems in the three-dimensional development of multiple formations shale oil in Jiyang Depression and improve the relevant technical level, providing engineering and technical support for the effective development of shale oil resources in Jiyang Depression.
The southern part of the Shunbei No. 5 fault zone is affected by structural fault movement. Numerous drilling problems such as severe leakage and low drilling efficiency frequently occur. Based on adjacent well logging data and drilling data, a leakage pressure model was established, and a four-pressure profile (pore pressure, fracture pressure, collapse pressure and leakage pressure) of the southern formation in Shunbei No.5 fault zone was obtained. According to the pressure profile and drilling technical problems, casing program without invasive body was optimized from original five-section to four-section. As a result, the borehole size was reduced and the the drilling cycle was shortened. For areas with an invasive body, a unconventional four-section casing program with stronger formation pressure-bearing capacity and a conventional five-section sealing casing program with reduced borehole size was designed. The wellbore stability dramatically improved. The field test demonstrated that the prediction accuracy of leakage pressure is high. The average time for dealing with complex situation is shortened by 27.8 days and the average drilling period reduced by 14.6% after applying the five-section sealing casing program. The research showed that the optimized casing program in Shunbei No. 5 fault zone can solve the problems such as leakage and low drilling efficiency during drilling process, and provide technical guidance for complex ultra-deep formation casing program design.
The Longmaxi shale gas reservoirs in Luzhou are deeply buried and have a high temperature. During the drilling process, technical problems such as frequent lost circulation, low rate of penetration (ROP), high failure rate of steering instruments due to high temperature, and long drilling period are frequently encountered. Therefore, on the basis of analyzing the actual formation conditions and technical challenges, the research on optimization of casing program and wellbore trajectory, plugging treatment improvement for lost circulation, selection of efficient bits, surface cooling of oil-based drilling fluid and underbalanced drilling technologies were conducted. As a result, an optimized and fast drilling technology for deep shale horizontal well in Luzhou Block was developed. This technology was applied to 34 shale gas horizontal wells in Luzhou Block. Average drilling depth of the wells was 5 760 m and the average length of horizontal sections was 1 890 m. In addition, the average ROP was increased from 5.61 m/h to 7.03 m/h. The inclined and horizontal sections were completed in one trip and the drilling footage of a single trip reached 2 330 m, which created a new record. The optimized and fast drilling technology for deep shale gas horizontal wells in Luzhou Block has ensured the safe drilling of deep shale gas, improved ROP and efficiency. It can provide a technical reference for ROP improvement of deep shale gas horizontal wells in other regions.
The Qingshankou Formation, Quantou Formation, and Denglouku Formation of Songnan Gas Field in Songliao Basin have unstable mudstone borehole walls. Considering this problem, the digital rock samples were established by high-precision CT scanning-based digital imaging technology, and the physical properties of the samples were extracted by numerical analysis of the digital rock microstructure image. A comprehensive comparative analysis was conducted in terms of the mudstone mineral composition, and physical and chemical properties of formations, as well as the microstructure damage variations in the rock samples caused by the physical and chemical actions when they were soaked in distilled water, solutions of different drilling fluid additives, and on-site drilling fluids. In this way, the instability forms and mechanisms of mudstone borehole walls were revealed. The results demonstrated that for the mudstone samples from the three formations, the content of clay minerals reached 34.56% on average, and they were mainly composed of mixed illite/smectite and illite, which all had strong hydration of spontaneous capillary imbibition. Due to different fabric characteristics, there was a great difference in the micro-fission expansion, fission process, and fracture mode and degree of hydration damage. The fission expansion process determined the trend and strength of secondary fractures, which further decided the macroscopic instability forms of mudstone borehole walls were mainly sheet stripping and falling block collapse. The mechanisms of various test fluids inhibiting the hydration of mudstone differed, and their effects also demonstrated significant differences. Hence, effectively controlling or inhibiting the intrusion of water molecules was the key to preventing the hydration of mudstone. The analysis suggests that the digital imaging analysis technology has great advantages in evaluating borehole wall instability regarding the intuitive characterization, quantitative description, and comparative analysis of the microstructure damage to the rock samples. The revealed instability forms and mechanisms of mudstone borehole walls provide a scientific basis for the optimal selection of drilling fluid additives and the formula of the drilling fluid system for Songnan Gas Field.
Wellbore collapse and reservoir damage occurred when clean brine and conventional polymer drilling fluids were used in drilling horizontal wells of No. 15 coal seam in Qinnan Area. In view of this, according to reservoir characteristics and challenges encountered during drilling, a guar gum drilling fluid and a bio-enzyme gel breaking fluid were developed. Specifically, the guar gum drilling fluid was formed by optimizing the dosage of guar gum, evaluating the salt tolerance, and integrating with other treatment agents. And the bio-enzyme gel breaking fluid was produced by optimizing types and dosage of bio-enzyme and cleanup additive. The laboratory test showed that the guar gum drilling fluid had good rheological and salt tolerance properties. It could greatly improve the compressive strength of coal and rock, and easily achieve gel breaking at low temperatures, with residues after breaking less than 300 mg/L.The permeability recovery rate of coal rock was more than 85%. In terms of the application of the guar gum drilling fluid in coalbed methane (CBM) horizontal wells in Qinnan Area, the fluid showed positive wellbore stability. In addition, it not only achieved gel breaking at low temperatures but also improved the daily productivity of a single well by more than 15% after integrating with the bio-enzyme gel breaking fluid, which indicated a favorable reservoir protection effect. The research shows that the guar gum drilling fluid can ensure smooth drilling of long horizontal sections in coal seams and achieve gel breaking at low temperatures after drilling, which provides a new reservoir protection method for drilling horizontal wells in fragile coal seams.
During the liner cementing with small annular space in the Sun Basin of the North Yellow Sea, lost circulation is severe in gravel layers, and chippings of coal seams cause annular blockage, resulting in low displacement efficiency and poor cementing quality. Considering these problems, this study selected suitable cementing tools and cementing slurry, optimized the wellbore preparation measures, and expanded the annular flow area using the slip-embedded liner hanger with packer. In addition, anti-leakage cement slurry with matrix invasion-resistant fiber was adopted to reduce the risk of lost circulation. In this way, a set of cementing techniques with small annular space were formed for complicated deep wells in the Sun Basin to prevent blockage and lost circulation. These techniques were applied to 4 wells on site, and the results revealed that no blockage and lost circulation occurred during liner cementing. As a result, the cementing quality met standards. Field applications indicated that the developed techniques could effectively solve the problem of poor liner cementing quality in the Sun Basin, suggesting that they could be further promoted and applied. Overall, these techniques are conducive to the further exploration and development of oil and gas resources in this area.
In order to achieve mechanical plugging without inner diameter loss while drilling deep and ultra-deep wells in complex formations, a MonoHole expandable casing system with a size of ϕ219.1 mm was developed by selecting tubes with a large expansion rate, and by designing the expandable screws with a large deformation and adjustable expansion tools. The mechanical and expansion properties of the system were evaluated through laboratory tests. The results indicated that the system was characterized by a collapse resistance of 15.1 MPa, a burst strength of 29.3 MPa, and a connection strength of 1 850 kN, which met the requirement of using the system as emergency casing for temporary plugging. The expansion pressure was 18-20 MPa. The expansion was smooth, and the system performs well after expansion. After the downhole functionality and open-hole running of the system were tested, a downhole whole-process expansion test was conducted. The system expanded smoothly, and its inner diameter after the expansion was ϕ245.0 mm, which met the running requirement of tools with a size of ϕ241.3 mm. The results achieved the research objectives to bring about the same-diameter expansion and drilling without inner diameter loss. The research and test results revealed that the MonoHole expandable casing system with a size of ϕ219.1mm could accomplish the same-diameter expansion and meet the requirements of MonoHole expansion and plugging operation. The research results lay a foundation for the field application of the MonoHole expandable casing system.
Reaming operations in deep slim holes with a reamer-while-drilling faced various problems, such as borehole shrinkage, poor cementing quality and frequent sticking etc. A reamer-while-drilling with multistage variable diameter was developed by adopting a new variable diameter structure following the basic structure and working principle of reamer-while-drilling. The functional relationship between the reaming-while-drilling size and the axial displacement of the active piston was built, and the forces on the blade of the reamer were investigated. The weight-on-bit distribution on the reamer was analyzed by the two-factor calculation method, and the influence laws of the weight-on-bit ratio of the reamer-while-drilling on reaming size, drilling tool sharpness, and the compressive strength of the formation were obtained. The analysis showed that the weight-on-bit ratio of the reamer-while-drilling was directly proportional to the compressive strength of the penetrated formation and reaming size, and inversely proportional to reamer sharpness. The theoretical borehole diameter enlargement rate of the reamer was 7%–20%. The paper concludes that weight-on-bit distribution analysis of reamers while drilling can guide the design of such reamers and the selection of pilot bits, and the developed reamer-while-drilling with multistage variable diameter can provide effective technical support for improving reaming efficiency.
To investigate the influence of tooth deflection angles on the rock-cutting efficiency of single-cone bits and obtain the optimal tooth deflection angle as well, rock scraping of wedge-shaped teeth was simulated by a numerical analysis method according to the motion characteristics of single-cone bits and the working performance of the teeth. An optimization methodology for the tooth deflection angles of single-cone bits with wedge-shaped teeth was developed, and rock-cutting tests were carried out on single-cone bits with different tooth deflection angles. The numerical analysis results showed that the working face and scraping volume of the wedge-shaped teeth of the single-cone bits kept changing during scraping rock. The proposed optimization methodology for tooth deflection angles could calculate the scraping volume of the wedge-shaped teeth and obtained the optimal tooth deflection angles accurately and rapidly. The optimizing calculation revealed that the optimal tooth deflection angles were all around 90°. The rock-cutting test results verified the feasibility of the proposed optimization methodology for tooth deflection angles and the accuracy of its calculation results. The research results demonstrated that the proposed optimization methodology for tooth deflection angles of single-cone bit with wedge-shaped teeth can be applied to obtain the optimal tooth deflection angles of the wedge-shaped teeth and direct their distribution on single-cone bits.
As technology develops and the requirements for environmental protection rise, the disadvantages of traditional diesel-powered fracturing pumping units manifested themselves and they include loud construction noise, high energy consumption, and large space requirements for operations. As a result, electric fracturing equipment has gradually been adopted on a large scale owing to its advantages of high power, high pumping rate, low noise and energy consumption, and small space requirements for operations. The characteristics of electric fracturing technologies and their development and application history in China and abroad were studied and enumerated. The application scale, timeliness, and cost of Sinopec’s electric fracturing technologies were highlighted, and the shortages were analyzed. Multiple suggestions were proposed, including comprehensively upgrading the electric fracturing system, improving treatment process management, and conducting large-scale promotion and application of all-electric fracturing technologies. This research is expected to promote the development and application of fracturing technologies and provide economic technical means for the development of deep and normal-pressure shale gas in China.