LI Jianting, HU Jinjian, LUO Hengrong. Development and Field Tests of an Enhanced Hydraulic Oscillator with Low Pressure Loss[J]. Petroleum Drilling Techniques, 2022, 50(1): 71-75. DOI: 10.11911/syztjs.2021137
Citation: LI Jianting, HU Jinjian, LUO Hengrong. Development and Field Tests of an Enhanced Hydraulic Oscillator with Low Pressure Loss[J]. Petroleum Drilling Techniques, 2022, 50(1): 71-75. DOI: 10.11911/syztjs.2021137

Development and Field Tests of an Enhanced Hydraulic Oscillator with Low Pressure Loss

More Information
  • Received Date: July 14, 2021
  • Revised Date: November 19, 2021
  • Accepted Date: December 22, 2021
  • Available Online: January 03, 2022
  • Hydraulic oscillators are effective against high friction and serious back pressure during the drilling of wells with complex structures. However, conventional hydraulic oscillators suffer from high pressure loss, which leads to the failure of pumps on the ground due to overloaded operations. For this reason, conventional hydraulic oscillators were optimized structurally by a variety of approaches, including adding a fixed piston in the oscillation sub, increasing the diameter of the flow hole of the eccentric valve, arranging a flow duct at the transition area between the spline end and the bottom of the spline shaft. These measures increased the feedback area and flow area of the piston and reduced the energy loss of hydraulic oscillators. In this way, an enhanced hydraulic oscillator with low pressure loss was developed. Laboratory test results indicated that the hydraulic oscillator had measurably reduced the pressure drop, meeting design requirements. In addition, field tests were carried out in Well Yi184-X37 of Shengli Oilfield. All indicators satisfied design and operation requirements. The developed hydraulic oscillator addressed back pressure issues, increased the rate of penetration (ROP), and demonstrated a pressure drop much lower than that of conventional hydraulic oscillators. The research results show that the enhanced hydraulic oscillator with low pressure loss have a low pressure drop and can effectively solve the difficulties of serious back pressure and high friction, thus meeting the needs of safe and efficient drilling of wells with complex structures.
  • [1]
    陶兴华. 提高深井钻井速度的有效技术方法[J]. 石油钻采工艺,2001,23(5):4–8. doi: 10.3969/j.issn.1000-7393.2001.05.002

    TAO Xinghua. Effective measures for improving the penetration rate of deep well[J]. Oil Drilling & Production Technology, 2001, 23(5): 4–8. doi: 10.3969/j.issn.1000-7393.2001.05.002
    [2]
    李博. 水力振荡器的研制与现场试验[J]. 石油钻探技术,2014,42(1):111–113. doi: 10.3969/j.issn.1001-0890.2014.01.022

    LI Bo. Development and pilot test of hydro-oscillator[J]. Petroleum Drilling Techniques, 2014, 42(1): 111–113. doi: 10.3969/j.issn.1001-0890.2014.01.022
    [3]
    石崇东,党克军,张军,等. 水力振荡器在苏36-8-18H井的应用[J]. 石油机械,2012,40(3):35–38.

    SHI Chongdong, DANG Kejun, ZHANG Jun, et al. Application of the hydraulic oscillator in Well 36-8-18H of the Sulige Block[J]. China Petroleum Machinery, 2012, 40(3): 35–38.
    [4]
    刘志坚,李榕. ϕ172 mm水力振荡器在川西中浅水平井的应用[J]. 天然气技术与经济,2012,6(6):37–39.

    LIU Zhijian, LI Rong. Application of hydraulic oscillator withϕ172 mm to medium-to-shallow horizontal wells, Western Sichuan Basin[J]. Natural Gas Technology and Economy, 2012, 6(6): 37–39.
    [5]
    聂云飞,朱渊,范萧,等. 自激式涡流控制水力振荡器研制与应用[J]. 石油钻探技术,2019,47(5):74–79.

    NIE Yunfei, ZHU Yuan, FAN Xiao, et al. Development and application of self-excited vortex control hydraulic oscillator[J]. Petroleum Drilling Techniques, 2019, 47(5): 74–79.
    [6]
    张建国,宋硕,马继业,等. 一种自激式水力振荡器特性的研究及应用[J]. 石油钻探技术,2009,37(5):10–14. doi: 10.3969/j.issn.1001-0890.2009.05.003

    ZHANG Jianguo, SONG Shuo, MA Jiye, et al. Investigation and application of a self-excited hydro-oscillator in oilfields[J]. Petroleum Drilling Techniques, 2009, 37(5): 10–14. doi: 10.3969/j.issn.1001-0890.2009.05.003
    [7]
    许京国,尤军,陶瑞东,等. 自激振荡式冲击钻井工具在大港油田的应用[J]. 石油钻探技术,2013,41(4):116–119. doi: 10.3969/j.issn.1001-0890.2013.04.025

    XU Jingguo, YOU Jun, TAO Ruidong, et al. Application of self-oscillating impact drilling tool in Dagang Oilfield[J]. Petroleum Drilling Techniques, 2013, 41(4): 116–119. doi: 10.3969/j.issn.1001-0890.2013.04.025
    [8]
    雷鹏,倪红坚,王瑞和,等. 自激振荡式旋冲工具在深井超深井中的试验应用[J]. 石油钻探技术,2013,41(6):40–43. doi: 10.3969/j.issn.1001-0890.2013.06.008

    LEI Peng, NI Hongjian, WANG Ruihe, et al. Field test of self-excited vibration rotary percussion drilling tool in deep and ultra-deep wells[J]. Petroleum Drilling Techniques, 2013, 41(6): 40–43. doi: 10.3969/j.issn.1001-0890.2013.06.008
    [9]
    黄崇君,谢意,刘伟,等. 水力振荡器在川渝地区水平井的应用[J]. 钻采工艺,2015,38(2):101–102,116. doi: 10.3969/J.ISSN.1006-768X.2015.02.29

    HUANG Chongjun, XIE Yi, LIU Wei, et al. Application of hydraulic oscillator in horizontal wells in Sichuan and Chongqing Area[J]. Drilling & Production Technology, 2015, 38(2): 101–102,116. doi: 10.3969/J.ISSN.1006-768X.2015.02.29
    [10]
    王传鸿,邹刚,周歆,等. 自激式水力振荡器结构性能及其振动特性研究[J]. 石油机械,2020,48(11):16–21.

    WANG Chuanhong, ZOU Gang, ZHOU Xin, et al. Research on design features and vibration characteristics of self-excited hydraulic oscillator[J]. China Petroleum Machinery, 2020, 48(11): 16–21.
    [11]
    吴志勇,李军,倪红坚,等. 水力振荡器性能影响因素研究[J]. 石油机械,2018,46(3):7–11.

    WU Zhiyong, LI Jun, NI Hongjian, et al. Research on the influencing factors of performance of hydraulic oscillator[J]. China Petroleum Machinery, 2018, 46(3): 7–11.
    [12]
    罗朝东,鄢标,夏成宇,等. 水力振荡器性能影响因素试验研究[J]. 石油机械,2016,44(1):25–28.

    LUO Chaodong, YAN Biao, XIA Chengyu, et al. Experimental study on the factors impacting the performance of the hydraulic oscillator[J]. China Petroleum Machinery, 2016, 44(1): 25–28.
    [13]
    刘天科. 自激振荡式旋转冲击钻井工具在胜利油田的应用[J]. 石油钻采工艺,2012,34(4):54–56. doi: 10.3969/j.issn.1000-7393.2012.04.015

    LIU Tianke. Application of self-oscillating rotary percussion drilling tools in Shengli Oilfield[J]. Oil Drilling & Production Technology, 2012, 34(4): 54–56. doi: 10.3969/j.issn.1000-7393.2012.04.015
    [14]
    李博,王羽曦,孙则鑫,等. ϕ178型水力振荡器研制与应用[J]. 石油矿场机械,2013,42(8):55–57. doi: 10.3969/j.issn.1001-3482.2013.08.015

    LI Bo, WANG Yuxi, SUN Zexin, et al. Development and application of ϕ178 hydro-oscillator[J]. Oil Field Equipment, 2013, 42(8): 55–57. doi: 10.3969/j.issn.1001-3482.2013.08.015
    [15]
    明瑞卿,张时中,王海涛,等. 国内外水力振荡器的研究现状及展望[J]. 石油钻探技术,2015,43(5):116–122.

    MING Ruiqing, ZHANG Shizhong, WANG Haitao, et al. Research status and prospect of hydraulic oscillator worldwide[J]. Petroleum Drilling Techniques, 2015, 43(5): 116–122.
    [16]
    王敏生,王智锋,李作会,等. 水力脉冲式钻井工具的研制与应用[J]. 石油机械,2006,34(5):27–28. doi: 10.3969/j.issn.1001-4578.2006.05.008

    WANG Minsheng, WANG Zhifeng, LI Zuohui, et al. Development and application of a hydraulic-pulse drilling tool[J]. China Petroleum Machinery, 2006, 34(5): 27–28. doi: 10.3969/j.issn.1001-4578.2006.05.008
    [17]
    SKYLES L P, AMIRASLANI Y A, WILHOIT J E. Converting static friction to kinetic friction to drill further and faster in directional holes[R]. SPE 151221, 2012.
    [18]
    张辉,吴仲华,蔡文军. 水力振荡器的研制及现场试验[J]. 石油机械,2014,42(6):12–15. doi: 10.3969/j.issn.1001-4578.2014.06.003

    ZHANG Hui, WU Zhonghua, CAI Wenjun. Development and field testing of hydraulic oscillator[J]. China Petroleum Machinery, 2014, 42(6): 12–15. doi: 10.3969/j.issn.1001-4578.2014.06.003
  • Related Articles

    [1]LIU Tianen, ZHANG Haijun, YUAN Guangjie, LI Guotao, YIN Qiwu, CHEN Fei. Optimized and Fast Drilling Technologies for Horizontal Shale Oil Wells in the Cangdong Sag[J]. Petroleum Drilling Techniques, 2021, 49(4): 46-52. DOI: 10.11911/syztjs.2020127
    [2]YIN Huibo, SUO Zhongwei, LI Bodong, TU Yulin. Drilling Rate Improvement Technology Adopted in Well HWY-116 of the HWY Block, Saudi Arabia[J]. Petroleum Drilling Techniques, 2020, 48(5): 34-38. DOI: 10.11911/syztjs.2020048
    [3]LI Chuanwu, LAN Kai, DU Xiaosong, HAN Mingtian, LIU Chunlin. Difficulties and Countermeasures in Horizontal Well Drilling for Shale Gas in Southern Sichuan[J]. Petroleum Drilling Techniques, 2020, 48(3): 16-21. DOI: 10.11911/syztjs.2020055
    [4]CUI Hailin, ZHOU Yanjun, TANG Honglin, CAO Liming, SUN Ronghua, XIAO Xinlei. Integrated Wellbore Technologies to Enhance the Rate of Penetration for Well Dingye 5[J]. Petroleum Drilling Techniques, 2018, 46(1): 24-29. DOI: 10.11911/syztjs.2018029
    [5]ZHA Chunqing, LIU Gonghui, LI Jun, LI Yumei, XI Yan, LIAN Wei. Development and Field Application of a Compound Percussive Jet[J]. Petroleum Drilling Techniques, 2017, 45(1): 57-61. DOI: 10.11911/syztjs.201701010
    [6]Peng Mingwang, Bai Binzhen, Wang Ke, Li Shaoan, Li Fei. Test of Constant Torque Converter while Drilling in Well TH121125[J]. Petroleum Drilling Techniques, 2014, 42(6): 120-123. DOI: 10.11911/syztjs.201406024
    [7]Li Kezhi, Yan Jizeng. Difficulties and Technical Countermeasures for Improving Penetration Rate of Horizontal Wells in Honghe Oilfield[J]. Petroleum Drilling Techniques, 2014, 42(2): 117-122. DOI: 10.3969/j.issn.1001-0890.2014.02.023
    [8]Chao Guiye. Optimized Horizontal Well Drilling Technologies for Volcanic Formations in Songnan Area[J]. Petroleum Drilling Techniques, 2013, 41(6): 62-67. DOI: 10.3969/j.issn.1001-0890.2013.06.012
    [9]Zhu Zhongxi, Liu Yingbiao, Lu Zongyu, Xiong Xudong. Increasing the Penetration Rate for Piedmont Belt of Junggar Basin[J]. Petroleum Drilling Techniques, 2013, 41(2): 34-38. DOI: 10.3969/j.issn.1001-0890.2013.02.007
  • Cited by

    Periodical cited type(9)

    1. 高明. 石油钻井用水力振荡器的设计研究. 中国石油和化工标准与质量. 2024(01): 118-120 .
    2. 王丹. 水力振荡器研究现状及发展趋势. 石油和化工设备. 2024(10): 64-67+60 .
    3. 王建龙,郑锋,杨超,柳鹤,于琛,张展豪. 低压高能长寿命水力振荡器研制与试验. 石油矿场机械. 2024(06): 30-35 .
    4. 张东清,万云强,张文平,代永波,张金成,许明标. 涪陵页岩气田立体开发优快钻井技术. 石油钻探技术. 2023(02): 16-21 . 本站查看
    5. 肖平. 振荡螺杆钻具内部流场仿真分析及室内试验. 石油机械. 2023(09): 41-47 .
    6. 黄瑞,刘少胡,吴远灯,张磊. 螺杆式连续油管水力振荡器轴向力及其影响因素分析. 机床与液压. 2023(19): 52-57 .
    7. 潘永强,张坤,于兴东,王洪月,陈赓,李浩东. 松辽盆地致密油水平井提速技术研究与应用. 石油工业技术监督. 2023(12): 33-38 .
    8. 乔凌云,王亮,芦琳,李鸿斌,张超,周云,马姣姣. 连续油管水力振荡器断裂失效分析. 焊管. 2022(07): 32-36+41 .
    9. 李玉海,李博,柳长鹏,郑瑞强,李相勇,纪博. 大庆油田页岩油水平井钻井提速技术. 石油钻探技术. 2022(05): 9-13 . 本站查看

    Other cited types(2)

Catalog

    Article Metrics

    Article views (499) PDF downloads (95) Cited by(11)
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return