李军,杨宏伟,陈旺,等. 超深井自动控制压井室内物理模拟试验及结果分析[J]. 石油钻探技术,2024, 52(2):1-8. DOI: 10.11911/syztjs.2024049
引用本文: 李军,杨宏伟,陈旺,等. 超深井自动控制压井室内物理模拟试验及结果分析[J]. 石油钻探技术,2024, 52(2):1-8. DOI: 10.11911/syztjs.2024049
LI Jun, YANG Hongwei, CHEN Wang, et al. Physical Simulation Experiment of Automatically Controlled Killing in Ultra-deep Well[J]. Petroleum Drilling Techniques,2024, 52(2):1-8. DOI: 10.11911/syztjs.2024049
Citation: LI Jun, YANG Hongwei, CHEN Wang, et al. Physical Simulation Experiment of Automatically Controlled Killing in Ultra-deep Well[J]. Petroleum Drilling Techniques,2024, 52(2):1-8. DOI: 10.11911/syztjs.2024049

超深井自动控制压井室内物理模拟试验及结果分析

Physical Simulation Experiment of Automatically Controlled Killing in Ultra-deep Well

  • 摘要: 现有超深井溢流压井技术依靠手动控制节流管汇,响应速度慢,井筒压力波动大,容易引发二次溢流、漏失等复杂情况,而自动控制压井技术可实现钻井时溢流压井作业稳定控制。为此,设计了比例、积分和微分(PID)与位移双层协同反馈的自动控制方法,开发了超深井自动控制压井系统,建立了自动控制压井物理模拟试验装置,开展了恒定目标压力、连续变化目标压力、压力突变干扰等条件下的自动控制压井测试试验。试验结果表明,自动控制压井系统能够在30 s左右完成节流阀开度的调节,节流压力波动范围小于0.02 MPa,与手动控制压井相比,自动控制压井系统具有良好的稳定性、准确性、反应速度和抗干扰能力。研究结果为超深井复杂地层安全压井提供了理论依据。

     

    Abstract: Existing ultra-deep well overflow killing technology relies on engineers to manually control the throttle manifold, which has a slow response speed and large wellbore pressure fluctuation, and is easy to lead to complex situations such as secondary overflow and leakage, while automatic control of killing technology can provide the automated handling of overflow killing operations while drilling. Therefore, the automatic control method of proportional, integral and differential (PID) and displacement double-layer synergic feedback was designed. The automatic control killing system of ultra-deep well was developed, the physical simulation experiment device of automatic control killing was established, and the automatic control killing experiment was carried out under the conditions of constant target pressure, continuous change of target pressure and pressure sudden interference. The results show that the automatic control killing system can complete the adjustment of throttle valve opening in about 30s, and the range of throttle pressure fluctuation was less than 0.02 MPa. Compared with the manually controlled killing, the automatic control killing system has good stability, accuracy, response speed and anti-interference ability. The results of the study provide theoretical guidance for the safe compression of ultra-deep wells in complex formations.

     

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