Citation: | ZENG Yijin. Novel advancements and development suggestions of cementing technologies for deep and ultra-deep wells of Sinopec [J]. Petroleum Drilling Techniques,2023, 51(4):66-73. DOI: 10.11911/syztjs.2023035 |
In China, cementing for deep and ultra-deep oil and gas wells faces challenges, e.g. high temperature and pressure, complex formation media, and complex operation conditions, etc. The long-term seal integrity of cement sheath cannot be guaranteed, and conventional cementing technologies and equipment fail to meet the needs. Therefore, new cementing theories and technologies to ensure wellbore integrity are desperately needed. In recent years, Sinopec has improved the theory system of seal integrity of cement sheath for cementing, established seal failure control methodologies of cement sheath under complex operation conditions, and developed high-performance cement slurry with the advantage of anti-channeling, anti-corrosion, anti-leakage, and anti-damage through scientific research. In addition, liner hangers for cementing, multi-stage cement injectors, and associated accessories suitable for deep complex working conditions have been designed, new methods for optimizing cementing design have been established, and new cementing technologies for deep complex oil and gas reservoirs have come into being. In the future, it is suggested to further improve the technical system of characteristic cement slurries, develop green and intelligent environment-friendly materials, strengthen the informatization and intelligence of cementing technology, continuously promote basic theoretical research, and enhance the cementing quality of deep and ultra-deep complex oil and gas wells.
[1] |
贾承造,张永峰,赵霞. 中国天然气工业发展前景与挑战[J]. 天然气工业,2014,34(2):1–11.
JIA Chengzao, ZHANG Yongfeng, ZHAO Xia. Prospects of and challenges to natural gas industry development in China[J]. Natural Gas Industry, 2014, 34(2): 1–11.
|
[2] |
李剑,佘源琦,高阳,等. 中国陆上深层—超深层天然气勘探领域及潜力[J]. 中国石油勘探,2019,24(4):403–417.
LI Jian, SHE Yuanqi, GAO Yang, et al. Onshore deep and ultra-deep natural gas exploration fields and potentials in China[J]. China Petroleum Exploration, 2019, 24(4): 403–417.
|
[3] |
苏义脑,路保平,刘岩生,等. 中国陆上深井超深井钻完井技术现状及攻关建议[J]. 石油钻采工艺,2020,42(5):527–542.
SU Yinao, LU Baoping, LIU Yansheng, et al. Status and research suggestions on the drilling and completion technologies for onshore deep and ultra deep wells in China[J]. Oil Drilling & Production Technology, 2020, 42(5): 527–542.
|
[4] |
曾义金. 深层页岩气开发工程技术进展[J]. 石油科学通报,2019,4(3):233–241.
ZENG Yijin. Progress in engineering technologies for the development of deep shale gas[J]. Petroleum Science Bulletin, 2019, 4(3): 233–241.
|
[5] |
李早元,郭小阳,韩林,等. 油井水泥石在围压作用下的力学形变行为[J]. 天然气工业,2007,27(9):62–64.
LI Zaoyuan, GUO Xiaoyang, HAN Lin, et al. Deformation behavior of oil-well cement stone under confining pressure[J]. Natural Gas Industry, 2007, 27(9): 62–64.
|
[6] |
QUERCIA G, CHAN D, LUKE K. Weibull statistics applied to tensile testing for oil well cement compositions[J]. Journal of Petroleum Science and Engineering, 2016, 146: 536–544. doi: 10.1016/j.petrol.2016.07.012
|
[7] |
ZENG Yijin, LIU Rengguang, LI Xiaojiang, et al. Cement sheath sealing integrity evaluation under cyclic loading using large-scale sealing evaluation equipment for complex subsurface settings[J]. Journal of Petroleum Science and Engineering, 2019, 176: 811–820. doi: 10.1016/j.petrol.2019.02.014
|
[8] |
ZHOU Shiming, LIU Rengguang, ZENG Hao, et al. Mechanical characteristics of well cement under cyclic loading and its influence on the integrity of shale gas wellbores[J]. Fuel, 2019, 250: 132–143. doi: 10.1016/j.fuel.2019.03.131
|
[9] |
LI Xiaojiang, LIU Rengguang, ZHOU Shiming, et al. Effect of cyclic loading on cement sheath during staged fracturing[R]. ARMA-2019−1614, 2019.
|
[10] |
LIU Rengguang, LI Xiaojiang, DU Xiaoyu, et al. Experiment on the damage of cement-shale combination samples[R]. ARMA-CUPB-19−3636, 2019.
|
[11] |
ZENG Yijing, ZHOU Shiming. Study on corrosion mechanism of sour gas to cement stone[R]. SPE 180681, 2016.
|
[12] |
陆沛青,刘仍光,杨广国,等. 增强油井水泥石抗二氧化碳腐蚀方法[J]. 材料科学与工程学报,2020,38(4):566–570.
LU Peiqing, LIU Rengguang, YANG Guangguo, et al. Methods of strengthening anti-CO2 corrosion of oil well cement stone[J]. Journal of Materials Science and Engineering, 2020, 38(4): 566–570.
|
[13] |
ZENG Yijin, LU Peiqing, TAO Qian, et al. Experimental study and analysis on the microstructure of hydration products on the well cementation second interface and interface strengthening strategies[J]. Journal of Petroleum Science and Engineering, 2021, 207: 109095. doi: 10.1016/j.petrol.2021.109095
|
[14] |
陆沛青, 陶谦, 周仕明, 等. 固井第二界面水化产物微观结构分析与界面强化措施研究[C]//2020年固井技术研讨会论文集. 北京: 石油工业出版社, 2020: 102−109.
LU Peiqing, TAO Qian, ZHOU Shiming, et al. Microstructure analysis of hydration products at the second cementing interface and study on interface strengthening measures[C]//China Cementing Technology Symposium 2020. Beijing: Petroleum Industry Press, 2020: 102 − 109.
|
[15] |
WEI Haoguang, ZHOU Shiming. The preparing and performance of liquid nano-silica and its application in cementing job[R]. ARMA 21−2141, 2021.
|
[16] |
张鑫,魏浩光,刘建,等. 180℃液硅防气窜剂粒径优化及性能研究[J]. 钻井液与完井液,2020,37(1):97–102.
ZHANG Xin, WEI Haoguang, LIU Jian, et al. Study on particle size optimization and performance of a silica water suspension as anti gas channeling agent at 180℃[J]. Drilling Fluid & Completion Fluid, 2020, 37(1): 97–102.
|
[17] |
汪晓静,孔祥明,曾敏,等. 新型苯丙胶乳水泥浆体系的室内研究[J]. 石油钻探技术,2014,42(2):80–84.
WANG Xiaojing, KONG Xiangming, ZENG Min, et al. Laboratory research on a new styrene acrylic latex cement slurry system[J]. Petroleum Drilling Techniques, 2014, 42(2): 80–84.
|
[18] |
陆沛青,桑来玉,谢少艾,等. 苯丙胶乳水泥浆防气窜效果与失重规律分析[J]. 石油钻探技术,2019,47(1):52–58.
LU Peiqing, SANG Laiyu, XIE Shaoai, et al. Analysis of the anti-gas channeling effect and weight loss law of styrene-acrylic latex cement slurry[J]. Petroleum Drilling Techniques, 2019, 47(1): 52–58.
|
[19] |
杨炳祥,刘浩亚,魏浩光,等. 自愈合水泥浆体系在四川地区的应用[J]. 钻井液与完井液,2022,39(1):65–70.
YANG Bingxiang, LIU Haoya, WEI Haoguang, et al. Application of autonomous healing cement slurry system in Sichuan[J]. Drilling Fluid & Completion Fluid, 2022, 39(1): 65–70.
|
[20] |
王建云,张红卫,邹书强,等. 顺北油气田低压易漏层泡沫水泥浆固井技术[J]. 石油钻探技术,2022,50(4):25–30.
WANG Jianyun, ZHANG Hongwei, ZOU Shuqiang, et al. Foamed cement slurry cementing technology for low-pressure and leakage-prone layers of the Shunbei Oil & Gas Field[J]. Petroleum Drilling Techniques, 2022, 50(4): 25–30.
|
[21] |
匡立新,陶谦. 渝东地区常压页岩气水平井充氮泡沫水泥浆固井技术[J]. 石油钻探技术,2022,50(3):39–45.
KUANG Lixin, TAO Qian. Cementing technology using a nitrogen-filled foamed cement slurry for horizontal shale gas wells in the eastern Chongqing area[J]. Petroleum Drilling Techniques, 2022, 50(3): 39–45.
|
[22] |
陈雷,杨红歧,肖京男,等. 杭锦旗区块漂珠-氮气超低密度泡沫水泥固井技术[J]. 石油钻探技术,2018,46(3):34–38.
CHEN Lei, YANG Hongqi, XIAO Jingnan, et al. Ultra-low density hollow microspheres-nitrogen foamed cementing technology in Block Hangjinqi[J]. Petroleum Drilling Techniques, 2018, 46(3): 34–38.
|
[23] |
马开华,谷磊,叶海超. 深层油气勘探开发需求与尾管悬挂器技术进步[J]. 石油钻探技术,2019,47(3):34–40.
MA Kaihua, GU Lei, YE Haichao. The demands on deep oil/gas exploration & development and the technical advancement of liner hangers[J]. Petroleum Drilling Techniques, 2019, 47(3): 34–40.
|
[24] |
郭朝辉,李振,罗恒荣. ϕ273.1 mm无限极循环尾管悬挂器在元坝气田的应用研究[J]. 石油钻探技术,2021,49(5):64–69.
GUO Zhaohui, LI Zhen, LUO Hengrong. Research and application of a ϕ273.1 mm infinite circulation liner hanger in Yuanba Gas Field[J]. Petroleum Drilling Techniques, 2021, 49(5): 64–69.
|
[25] |
张瑞,侯跃全,郭朝辉,等. 川西长裸眼水平井下尾管循环解阻关键技术[J]. 石油钻探技术,2020,48(3):52–57.
ZHANG Rui, HOU Yuequan, GUO Zhaohui, et al. Key techniques for eliminating resistance while running liner with circulation in long horizontal openhole wells in the Western Sichuan[J]. Petroleum Drilling Techniques, 2020, 48(3): 52–57.
|
[26] |
张瑞. 压力平衡式尾管悬挂器在西北超深井的应用[J]. 石油机械,2022,50(10):1–7.
ZHANG Rui. Application of pressure balanced liner hanger in ultra-deep wells in NW China[J]. China Petroleum Machinery, 2022, 50(10): 1–7.
|
[27] |
尹慧博,张瑞,陈武君,等. 高温高压高酸性油气井用尾管顶部封隔器关键技术研究[J]. 石油钻探技术,2018,46(5):63–68.
YIN Huibo, ZHANG Rui, CHEN Wujun, et al. Research on the key technologies of liner top packer for HT/HP and high acidic oil and gas wells[J]. Petroleum Drilling Techniques, 2018, 46(5): 63–68.
|
[28] |
路飞飞,于洋,王伟志,等. 顺北油气田防漏固井用封隔式分级箍研制与应用[J]. 石油钻探技术,2022,50(4):31–36.
LU Feifei, YU Yang, WANG Weizhi, et al. Development and application of a leakproof stage cementing collar with packer in the Shunbei Oil & Gas Field[J]. Petroleum Drilling Techniques, 2022, 50(4): 31–36.
|
[29] |
ZENG Yijin, LU Peiqing, ZHOU Shiming, et al. A new prediction model for hydrostatic pressure reduction of anti-gas channeling cement slurry based on large-scale physical modeling experiments[J]. Journal of Petroleum Science and Engineering, 2019, 172: 259–268. doi: 10.1016/j.petrol.2018.09.035
|
[30] |
LU Peiqing, SANG Laiyu, ZHOU Shiming, et al. An analysis and control method on preventing gas channeling in cementing operation[J]. International Journal of Oil, Gas and Coal Engineering, 2022, 10(3): 82–89.
|
[31] |
陶谦,周仕明,张晋凯,等. 水泥浆流变性对水平井固井顶替界面的影响: 基于天河一号大规模集群计算平台的数值模拟[J]. 石油钻采工艺,2017,39(2):185–191.
TAO Qian, ZHOU Shiming, ZHANG Jinkai, et al. Effect of rheological property of slurry on cementing displacement interface of horizontal well: the numerical simulation based on large-scale cluster computing platform Tianhe-1[J]. Oil Drilling & Production Technology, 2017, 39(2): 185–191.
|
[32] |
方春飞,周仕明,李根生,等. 井径不规则性对固井顶替效率影响规律研究[J]. 石油机械,2016,44(10):1–5.
FANG Chunfei, ZHOU Shiming, LI Gensheng, et al. Study on influence law of borehole rugosity on cementing displacement efficiency[J]. China Petroleum Machinery, 2016, 44(10): 1–5.
|