钻柱粘滑振动模型预测控制方法设计与仿真

Design and Simulation of MPC-Based Stick-Slip Vibration Suppression in Drillstring System

  • 摘要: 针对传统PID控制在钻柱粘滑振动抑制中存在响应滞后、超调量大、鲁棒性差等问题,基于二自由度钻柱集中参数模型与Karnopp摩擦模型,构建了模型预测控制(MPC)控制器。通过设计多目标分段权重系数,并引入控制扭矩、钻头转速约束条件,实现钻头转速快速响应、平稳收敛与高精度跟踪;将该控制器与传统PID、模糊自适应PID控制器开展仿真对比。结果表明:恒定工况下,MPC 制器收敛时间较PID缩短30%以上,最大超调量相比模糊自适应PID约降低16%;在期望转速阶跃变化、钻压扰动工况下,MPC转速跟踪超调量约降低20%,过渡过程更为平稳,具备更优异的鲁棒性与抗干扰能力。该MPC控制方法可有效抑制钻柱粘滑振动,在复杂工况下维持良好的动态跟踪性能与控制稳定性,可为深井−超深井钻柱振动主动控制提供理论依据与技术参考。

     

    Abstract: To overcome the shortcomings of conventional proportional-integral-derivative (PID) control in suppressing drillstring stick-slip vibration, such as response delay, large overshoot, and insufficient robustness, a model-predictive-control (MPC)-based controller was developed based on a two-degree-of-freedom lumped-parameter drillstring model and the Karnopp friction model. Through multi-objective segmented weighting-factor design and constraints on control torque and bit rotational speed, rapid response, smooth convergence, and high-precision tracking of bit rotational speed were achieved. The proposed method was compared with conventional PID control and fuzzy adaptive PID control. The results show that, under constant operating conditions, the convergence time of the MPC controller is shortened by more than 30% compared with PID control, and the maximum overshoot is reduced by approximately 16% compared with fuzzy adaptive PID control. Under disturbed conditions involving step changes in the desired rotational speed and weight-on-bit, the speed-tracking overshoot of the MPC controller is reduced by approximately 20%, and the transition process is smoother, indicating stronger robustness and disturbance rejection capability. The proposed MPC control method can effectively suppress drillstring stick-slip vibration and maintain favorable dynamic tracking performance and control stability under complex operating conditions, providing a theoretical basis and technical reference for active drillstring vibration control in deep and ultra-deep wells.

     

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