井下高温随钻测量模块温控系统设计

Design of temperature control system for downhole high temperature measurement while drilling module

  • 摘要: 针对井下高温环境引发随钻测量(MWD)模块电子元件性能退化、使用寿命缩短的工程问题,提出了一种半导体制冷与气凝胶隔热耦合的主动-被动复合温控方法,并围绕井下环境温度、模块发热功率、制冷功率、填充介质及制冷片布局等关键影响因素,采用数值模拟结合室内试验的方法,分析了复合温控系统的控温特性与降温机理。数值模拟结果表明:对于8 000 m井深148 ℃井底高温的工况条件,在模块3 W发热功率下,该温控系统可实现模块内部降温26 ℃左右,且环境温度升高下仍能保持降温幅度稳定;在环境温度与模块发热功率恒定条件下,制冷功率由80 W提升至100 W时,测量模块平均温度由121.5 ℃线性降至112.5 ℃;相较于单侧制冷片布置,双侧对称布置方案可使最高温度再降低4 ℃。试验结果显示,加装气凝胶隔热层可显著提升系统初始降温速率,系统内部温度较无隔热结构降低16 ℃,且半导体制冷片在高温工况下具备更优异的初始制冷响应特性。数值模拟与室内试验结果验证了该复合温控系统方案的合理性与可行性,可为深井、超深井随钻测量仪器的高温防护提供可靠的设计依据与技术支撑。

     

    Abstract: To mitigate the performance degradation and shortened service life of measurement-while-drilling (MWD) electronics caused by high downhole temperatures, an active–passive hybrid cooling system that integrates thermoelectric cooling and aerogel insulation is proposed. The effects of ambient temperature, heat generation, cooling power, filling medium, and thermoelectric cooler configuration on the system’s thermal performance were investigated through numerical simulations and laboratory experiments. Simulation results show that, under a typical bottomhole condition of 148 ℃ at 8000 m depth and 3 W heat generation, the system can lower the internal module temperature by approximately 26 ℃, and this temperature reduction remains stable as the ambient temperature rises. At constant ambient temperature and heat generation, increasing the cooling power from 80 W to 100 W reduces the average module temperature linearly from 121.5 ℃ to 112.5 ℃. Adopting a bilaterally symmetric cooler layout further decreases the maximum temperature by 4 ℃ compared with a single-sided arrangement. Experimental results reveal that adding an aerogel insulation layer significantly increases the initial cooling rate and lowers the internal temperature by about 16 ℃ relative to the case without insulation, while the thermoelectric cooler exhibits a higher initial cooling rate under higher ambient temperatures. The combined findings validate the effectiveness of the proposed system and provide a systematic design basis and a feasible technical solution for protecting deep-well MWD electronics against high temperatures.

     

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